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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

550 Amp Wire Size at 200 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 550 A load over a 200 ft (61.0 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.18%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 4.67V (3.89%)
Voltage at Load End118.6 VLoss: 1.42 V (778.8 W)
Power & Breaker (125%)66.0 kW700A Breaker Recommended

All AWG & kcmil Wire Gauges for 550 Amps at 200 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A689.9 V (574.92%)0.0 V1138.02 V (948.35%)379446.7 WDrop/Amp High
12 AWG3.31 mm²20 A433.53 V (361.28%)0.0 V715.13 V (595.94%)238443.8 WDrop/Amp High
10 AWG5.26 mm²30 A272.81 V (227.34%)0.0 V450.01 V (375.01%)150047.4 WDrop/Amp High
8 AWG8.37 mm²50 A171.45 V (142.87%)0.0 V282.8 V (235.67%)94295.0 WDrop/Amp High
6 AWG13.3 mm²65 A107.89 V (89.91%)12.1 V177.98 V (148.31%)59342.0 WDrop/Amp High
4 AWG21.15 mm²85 A67.85 V (56.54%)52.2 V111.92 V (93.27%)37316.7 WDrop/Amp High
3 AWG26.67 mm²100 A53.81 V (44.84%)66.2 V88.75 V (73.96%)29593.1 WDrop/Amp High
2 AWG33.62 mm²115 A42.68 V (35.57%)77.3 V70.41 V (58.67%)23475.6 WDrop/Amp High
1 AWG42.41 mm²130 A33.84 V (28.2%)86.2 V55.81 V (46.51%)18610.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A26.83 V (22.36%)93.2 V44.25 V (36.88%)14755.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A21.28 V (17.73%)98.7 V35.1 V (29.25%)11704.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A16.88 V (14.07%)103.1 V27.84 V (23.2%)9284.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A13.39 V (11.16%)106.6 V22.08 V (18.4%)7362.4 WDrop/Amp High
250 kcmil126.7 mm²255 A11.33 V (9.44%)108.7 V18.68 V (15.57%)6229.3 WDrop/Amp High
300 kcmil152.0 mm²285 A9.44 V (7.87%)110.6 V15.57 V (12.98%)5192.4 WDrop/Amp High
350 kcmil177.3 mm²310 A8.09 V (6.74%)111.9 V13.35 V (11.13%)4451.5 WDrop/Amp High
400 kcmil202.7 mm²335 A7.08 V (5.9%)112.9 V11.68 V (9.73%)3893.7 WDrop/Amp High
500 kcmil253.4 mm²380 A5.66 V (4.72%)114.3 V9.34 V (7.78%)3114.6 WDrop/Amp High
600 kcmil304.0 mm²420 A4.72 V (3.93%)115.3 V7.79 V (6.49%)2596.2 WDrop/Amp High
750 kcmil380.0 mm²475 A3.78 V (3.15%)116.2 V6.23 V (5.19%)2077.0 WDrop/Amp High
1000 kcmil506.7 mm²545 A2.83 V (2.36%)117.2 V4.67 V (3.89%)1557.6 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 550 amps at 200 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 550A load over 200 feet one-way at 120V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 1.42V (1.18%) and delivers 118.6V at the load.

What size aluminum wire is required for 550 amps at 200 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 4.67V (3.89%).

What breaker size is needed for a 550A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (550A × 1.25 = 687.5A), which corresponds to a standard 700A circuit breaker.