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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

80 Amp Wire Size at 200 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 80 A load over a 200 ft (61.0 m) one-way run.

Copper Wire (≤3% Drop)2/0 AWG67.43 mm² · Drop: 2.58%
Aluminum Wire (≤3% Drop)4/0 AWGDrop: 3.21V (2.68%)
Voltage at Load End116.9 VLoss: 3.1 V (247.6 W)
Power & Breaker (125%)9.6 kW100A Breaker Recommended

All AWG & kcmil Wire Gauges for 80 Amps at 200 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A100.35 V (83.62%)19.7 V165.53 V (137.94%)8028.0 WDrop/Amp High
12 AWG3.31 mm²20 A63.06 V (52.55%)56.9 V104.02 V (86.68%)5044.8 WDrop/Amp High
10 AWG5.26 mm²30 A39.68 V (33.07%)80.3 V65.46 V (54.55%)3174.6 WDrop/Amp High
8 AWG8.37 mm²50 A24.94 V (20.78%)95.1 V41.14 V (34.28%)1995.0 WDrop/Amp High
6 AWG13.3 mm²65 A15.69 V (13.08%)104.3 V25.89 V (21.57%)1255.5 WDrop/Amp High
4 AWG21.15 mm²85 A9.87 V (8.22%)110.1 V16.28 V (13.57%)789.5 WDrop/Amp High
3 AWG26.67 mm²100 A7.83 V (6.52%)112.2 V12.91 V (10.76%)626.1 WDrop/Amp High
2 AWG33.62 mm²115 A6.21 V (5.17%)113.8 V10.24 V (8.53%)496.7 WDrop/Amp High
1 AWG42.41 mm²130 A4.92 V (4.1%)115.1 V8.12 V (6.77%)393.7 W~ ≤5%
1/0 AWG53.49 mm²150 A3.9 V (3.25%)116.1 V6.44 V (5.36%)312.2 W~ ≤5%
2/0 AWG67.43 mm²175 A3.1 V (2.58%)116.9 V5.11 V (4.26%)247.6 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A2.46 V (2.05%)117.5 V4.05 V (3.38%)196.4 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.95 V (1.62%)118.1 V3.21 V (2.68%)155.8 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.65 V (1.37%)118.4 V2.72 V (2.26%)131.8 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.37 V (1.14%)118.6 V2.27 V (1.89%)109.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.18 V (0.98%)118.8 V1.94 V (1.62%)94.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.03 V (0.86%)119.0 V1.7 V (1.42%)82.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.82 V (0.69%)119.2 V1.36 V (1.13%)65.9 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.69 V (0.57%)119.3 V1.13 V (0.94%)54.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.55 V (0.46%)119.5 V0.91 V (0.76%)43.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.41 V (0.34%)119.6 V0.68 V (0.57%)33.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 80 amps at 200 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 80A load over 200 feet one-way at 120V (1-Phase), you need 2/0 AWG copper wire. This produces a voltage drop of 3.1V (2.58%) and delivers 116.9V at the load.

What size aluminum wire is required for 80 amps at 200 feet?

Using aluminum conductors (75°C rating), you should use 4/0 AWG to maintain voltage drop at 3.21V (2.68%).

What breaker size is needed for a 80A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (80A × 1.25 = 100.0A), which corresponds to a standard 100A circuit breaker.