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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

550 Amp Wire Size at 350 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 550 A load over a 350 ft (106.7 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.06%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 8.18V (6.81%)
Voltage at Load End117.5 VLoss: 2.48 V (1362.9 W)
Power & Breaker (125%)66.0 kW700A Breaker Recommended

All AWG & kcmil Wire Gauges for 550 Amps at 350 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1207.33 V (1006.11%)0.0 V1991.53 V (1659.61%)664031.7 WDrop/Amp High
12 AWG3.31 mm²20 A758.68 V (632.24%)0.0 V1251.48 V (1042.9%)417276.7 WDrop/Amp High
10 AWG5.26 mm²30 A477.42 V (397.85%)0.0 V787.53 V (656.27%)262582.9 WDrop/Amp High
8 AWG8.37 mm²50 A300.03 V (250.02%)0.0 V494.91 V (412.42%)165016.2 WDrop/Amp High
6 AWG13.3 mm²65 A188.82 V (157.35%)0.0 V311.46 V (259.55%)103848.6 WDrop/Amp High
4 AWG21.15 mm²85 A118.74 V (98.95%)1.3 V195.86 V (163.21%)65304.3 WDrop/Amp High
3 AWG26.67 mm²100 A94.16 V (78.47%)25.8 V155.32 V (129.43%)51788.0 WDrop/Amp High
2 AWG33.62 mm²115 A74.7 V (62.25%)45.3 V123.21 V (102.68%)41082.3 WDrop/Amp High
1 AWG42.41 mm²130 A59.21 V (49.34%)60.8 V97.67 V (81.4%)32567.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A46.95 V (39.12%)73.1 V77.44 V (64.54%)25821.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A37.24 V (31.04%)82.8 V61.43 V (51.19%)20483.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A29.54 V (24.62%)90.5 V48.73 V (40.61%)16247.3 WDrop/Amp High
4/0 AWG107.2 mm²230 A23.43 V (19.52%)96.6 V38.64 V (32.2%)12884.2 WDrop/Amp High
250 kcmil126.7 mm²255 A19.82 V (16.52%)100.2 V32.69 V (27.25%)10901.2 WDrop/Amp High
300 kcmil152.0 mm²285 A16.52 V (13.77%)103.5 V27.25 V (22.71%)9086.7 WDrop/Amp High
350 kcmil177.3 mm²310 A14.16 V (11.8%)105.8 V23.36 V (19.47%)7790.1 WDrop/Amp High
400 kcmil202.7 mm²335 A12.39 V (10.32%)107.6 V20.44 V (17.03%)6813.9 WDrop/Amp High
500 kcmil253.4 mm²380 A9.91 V (8.26%)110.1 V16.35 V (13.62%)5450.6 WDrop/Amp High
600 kcmil304.0 mm²420 A8.26 V (6.88%)111.7 V13.63 V (11.36%)4543.4 WDrop/Amp High
750 kcmil380.0 mm²475 A6.61 V (5.51%)113.4 V10.9 V (9.08%)3634.7 WDrop/Amp High
1000 kcmil506.7 mm²545 A4.96 V (4.13%)115.0 V8.18 V (6.81%)2725.8 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 550 amps at 350 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 550A load over 350 feet one-way at 120V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 2.48V (2.06%) and delivers 117.5V at the load.

What size aluminum wire is required for 550 amps at 350 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 8.18V (6.81%).

What breaker size is needed for a 550A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (550A × 1.25 = 687.5A), which corresponds to a standard 700A circuit breaker.