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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

550 Amp Wire Size at 350 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 550 A load over a 350 ft (106.7 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.9%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 7.08V (2.95%)
Voltage at Load End237.8 VLoss: 2.15 V (2044.4 W)
Power & Breaker (125%)228.63 kW700A Breaker Recommended

All AWG & kcmil Wire Gauges for 550 Amps at 350 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1045.58 V (435.66%)0.0 V1724.72 V (718.63%)996047.6 WDrop/Amp High
12 AWG3.31 mm²20 A657.04 V (273.77%)0.0 V1083.81 V (451.59%)625915.1 WDrop/Amp High
10 AWG5.26 mm²30 A413.46 V (172.28%)0.0 V682.02 V (284.17%)393874.3 WDrop/Amp High
8 AWG8.37 mm²50 A259.83 V (108.26%)0.0 V428.6 V (178.58%)247524.4 WDrop/Amp High
6 AWG13.3 mm²65 A163.52 V (68.13%)76.5 V269.73 V (112.39%)155772.9 WDrop/Amp High
4 AWG21.15 mm²85 A102.83 V (42.84%)137.2 V169.62 V (70.67%)97956.5 WDrop/Amp High
3 AWG26.67 mm²100 A81.54 V (33.98%)158.5 V134.51 V (56.05%)77682.0 WDrop/Amp High
2 AWG33.62 mm²115 A64.69 V (26.95%)175.3 V106.7 V (44.46%)61623.4 WDrop/Amp High
1 AWG42.41 mm²130 A51.28 V (21.37%)188.7 V84.59 V (35.25%)48851.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A40.66 V (16.94%)199.3 V67.07 V (27.94%)38732.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A32.25 V (13.44%)207.7 V53.2 V (22.17%)30724.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A25.58 V (10.66%)214.4 V42.2 V (17.58%)24371.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A20.29 V (8.45%)219.7 V33.46 V (13.94%)19326.3 WDrop/Amp High
250 kcmil126.7 mm²255 A17.16 V (7.15%)222.8 V28.31 V (11.8%)16351.8 WDrop/Amp High
300 kcmil152.0 mm²285 A14.31 V (5.96%)225.7 V23.6 V (9.83%)13630.1 WDrop/Amp High
350 kcmil177.3 mm²310 A12.27 V (5.11%)227.7 V20.23 V (8.43%)11685.2 WDrop/Amp High
400 kcmil202.7 mm²335 A10.73 V (4.47%)229.3 V17.7 V (7.37%)10220.9 WDrop/Amp High
500 kcmil253.4 mm²380 A8.58 V (3.58%)231.4 V14.16 V (5.9%)8175.9 WDrop/Amp High
600 kcmil304.0 mm²420 A7.15 V (2.98%)232.8 V11.8 V (4.92%)6815.1 WDrop/Amp High
750 kcmil380.0 mm²475 A5.72 V (2.38%)234.3 V9.44 V (3.93%)5452.0 WDrop/Amp High
1000 kcmil506.7 mm²545 A4.29 V (1.79%)235.7 V7.08 V (2.95%)4088.8 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 550 amps at 350 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 550A load over 350 feet one-way at 240V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 2.15V (0.9%) and delivers 237.8V at the load.

What size aluminum wire is required for 550 amps at 350 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 7.08V (2.95%).

What breaker size is needed for a 550A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (550A × 1.25 = 687.5A), which corresponds to a standard 700A circuit breaker.