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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

600 Amp Wire Size at 800 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 600 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.58%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 17.65V (8.49%)
Voltage at Load End202.7 VLoss: 5.35 V (5561.1 W)
Power & Breaker (125%)216.16 kW800A Breaker Recommended

All AWG & kcmil Wire Gauges for 600 Amps at 800 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A2607.16 V (1253.44%)0.0 V4300.59 V (2067.59%)2709437.5 WDrop/Amp High
12 AWG3.31 mm²20 A1638.33 V (787.66%)0.0 V2702.49 V (1299.27%)1702607.3 WDrop/Amp High
10 AWG5.26 mm²30 A1030.97 V (495.66%)0.0 V1700.61 V (817.6%)1071412.6 WDrop/Amp High
8 AWG8.37 mm²50 A647.9 V (311.49%)0.0 V1068.73 V (513.81%)673313.0 WDrop/Amp High
6 AWG13.3 mm²65 A407.74 V (196.03%)0.0 V672.57 V (323.35%)423731.6 WDrop/Amp High
4 AWG21.15 mm²85 A256.4 V (123.27%)0.0 V422.94 V (203.34%)266460.1 WDrop/Amp High
3 AWG26.67 mm²100 A203.33 V (97.76%)4.7 V335.4 V (161.25%)211309.7 WDrop/Amp High
2 AWG33.62 mm²115 A161.3 V (77.55%)46.7 V266.07 V (127.92%)167627.3 WDrop/Amp High
1 AWG42.41 mm²130 A127.87 V (61.48%)80.1 V210.92 V (101.41%)132884.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A101.38 V (48.74%)106.6 V167.23 V (80.4%)105358.6 WDrop/Amp High
2/0 AWG67.43 mm²175 A80.42 V (38.66%)127.6 V132.66 V (63.78%)83577.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A63.79 V (30.67%)144.2 V105.23 V (50.59%)66293.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A50.59 V (24.32%)157.4 V83.44 V (40.12%)52571.2 WDrop/Amp High
250 kcmil126.7 mm²255 A42.8 V (20.58%)165.2 V70.6 V (33.94%)44480.1 WDrop/Amp High
300 kcmil152.0 mm²285 A35.68 V (17.15%)172.3 V58.85 V (28.29%)37076.5 WDrop/Amp High
350 kcmil177.3 mm²310 A30.59 V (14.7%)177.4 V50.45 V (24.26%)31785.8 WDrop/Amp High
400 kcmil202.7 mm²335 A26.75 V (12.86%)181.2 V44.13 V (21.22%)27802.8 WDrop/Amp High
500 kcmil253.4 mm²380 A21.4 V (10.29%)186.6 V35.3 V (16.97%)22240.1 WDrop/Amp High
600 kcmil304.0 mm²420 A17.84 V (8.58%)190.2 V29.43 V (14.15%)18538.3 WDrop/Amp High
750 kcmil380.0 mm²475 A14.27 V (6.86%)193.7 V23.54 V (11.32%)14830.6 WDrop/Amp High
1000 kcmil506.7 mm²545 A10.7 V (5.15%)197.3 V17.65 V (8.49%)11122.2 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 600 amps at 800 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 600A load over 800 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 5.35V (2.58%) and delivers 202.7V at the load.

What size aluminum wire is required for 600 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 17.65V (8.49%).

What breaker size is needed for a 600A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (600A × 1.25 = 750.0A), which corresponds to a standard 800A circuit breaker.