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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

650 Amp Wire Size at 250 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 650 A load over a 250 ft (76.2 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.87%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 5.98V (2.87%)
Voltage at Load End206.2 VLoss: 1.81 V (2039.5 W)
Power & Breaker (125%)234.17 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 650 Amps at 250 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A882.63 V (424.34%)0.0 V1455.93 V (699.97%)993695.6 WDrop/Amp High
12 AWG3.31 mm²20 A554.64 V (266.66%)0.0 V914.9 V (439.86%)624437.1 WDrop/Amp High
10 AWG5.26 mm²30 A349.03 V (167.8%)0.0 V575.73 V (276.79%)392944.3 WDrop/Amp High
8 AWG8.37 mm²50 A219.34 V (105.45%)0.0 V361.81 V (173.95%)246939.9 WDrop/Amp High
6 AWG13.3 mm²65 A138.04 V (66.36%)70.0 V227.69 V (109.47%)155405.0 WDrop/Amp High
4 AWG21.15 mm²85 A86.8 V (41.73%)121.2 V143.18 V (68.84%)97725.1 WDrop/Amp High
3 AWG26.67 mm²100 A68.84 V (33.09%)139.2 V113.55 V (54.59%)77498.6 WDrop/Amp High
2 AWG33.62 mm²115 A54.61 V (26.25%)153.4 V90.08 V (43.31%)61477.9 WDrop/Amp High
1 AWG42.41 mm²130 A43.29 V (20.81%)164.7 V71.41 V (34.33%)48735.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A34.32 V (16.5%)173.7 V56.61 V (27.22%)38640.6 WDrop/Amp High
2/0 AWG67.43 mm²175 A27.23 V (13.09%)180.8 V44.91 V (21.59%)30652.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A21.6 V (10.38%)186.4 V35.62 V (17.13%)24313.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A17.13 V (8.23%)190.9 V28.25 V (13.58%)19280.7 WDrop/Amp High
250 kcmil126.7 mm²255 A14.49 V (6.97%)193.5 V23.9 V (11.49%)16313.2 WDrop/Amp High
300 kcmil152.0 mm²285 A12.08 V (5.81%)195.9 V19.92 V (9.58%)13597.9 WDrop/Amp High
350 kcmil177.3 mm²310 A10.35 V (4.98%)197.6 V17.08 V (8.21%)11657.6 WDrop/Amp High
400 kcmil202.7 mm²335 A9.06 V (4.35%)198.9 V14.94 V (7.18%)10196.8 WDrop/Amp High
500 kcmil253.4 mm²380 A7.24 V (3.48%)200.8 V11.95 V (5.75%)8156.6 WDrop/Amp High
600 kcmil304.0 mm²420 A6.04 V (2.9%)202.0 V9.96 V (4.79%)6799.0 WDrop/Amp High
750 kcmil380.0 mm²475 A4.83 V (2.32%)203.2 V7.97 V (3.83%)5439.2 WDrop/Amp High
1000 kcmil506.7 mm²545 A3.62 V (1.74%)204.4 V5.98 V (2.87%)4079.1 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 650 amps at 250 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 650A load over 250 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 1.81V (0.87%) and delivers 206.2V at the load.

What size aluminum wire is required for 650 amps at 250 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 5.98V (2.87%).

What breaker size is needed for a 650A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (650A × 1.25 = 812.5A), which corresponds to a standard 1000A circuit breaker.