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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

650 Amp Wire Size at 120 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 650 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.42%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 2.87V (1.38%)
Voltage at Load End207.1 VLoss: 0.87 V (979.0 W)
Power & Breaker (125%)234.17 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 650 Amps at 120 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A423.66 V (203.68%)0.0 V698.85 V (335.98%)476973.9 WDrop/Amp High
12 AWG3.31 mm²20 A266.23 V (127.99%)0.0 V439.15 V (211.13%)299729.8 WDrop/Amp High
10 AWG5.26 mm²30 A167.53 V (80.54%)40.5 V276.35 V (132.86%)188613.3 WDrop/Amp High
8 AWG8.37 mm²50 A105.28 V (50.62%)102.7 V173.67 V (83.49%)118531.1 WDrop/Amp High
6 AWG13.3 mm²65 A66.26 V (31.85%)141.7 V109.29 V (52.54%)74594.4 WDrop/Amp High
4 AWG21.15 mm²85 A41.67 V (20.03%)166.3 V68.73 V (33.04%)46908.1 WDrop/Amp High
3 AWG26.67 mm²100 A33.04 V (15.89%)175.0 V54.5 V (26.2%)37199.3 WDrop/Amp High
2 AWG33.62 mm²115 A26.21 V (12.6%)181.8 V43.24 V (20.79%)29509.4 WDrop/Amp High
1 AWG42.41 mm²130 A20.78 V (9.99%)187.2 V34.27 V (16.48%)23393.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A16.47 V (7.92%)191.5 V27.18 V (13.06%)18547.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A13.07 V (6.28%)194.9 V21.56 V (10.36%)14713.1 WDrop/Amp High
3/0 AWG85.01 mm²200 A10.37 V (4.98%)197.6 V17.1 V (8.22%)11670.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A8.22 V (3.95%)199.8 V13.56 V (6.52%)9254.7 WDrop/Amp High
250 kcmil126.7 mm²255 A6.96 V (3.34%)201.0 V11.47 V (5.52%)7830.4 WDrop/Amp High
300 kcmil152.0 mm²285 A5.8 V (2.79%)202.2 V9.56 V (4.6%)6527.0 WDrop/Amp High
350 kcmil177.3 mm²310 A4.97 V (2.39%)203.0 V8.2 V (3.94%)5595.6 WDrop/Amp High
400 kcmil202.7 mm²335 A4.35 V (2.09%)203.7 V7.17 V (3.45%)4894.5 WDrop/Amp High
500 kcmil253.4 mm²380 A3.48 V (1.67%)204.5 V5.74 V (2.76%)3915.2 WDrop/Amp High
600 kcmil304.0 mm²420 A2.9 V (1.39%)205.1 V4.78 V (2.3%)3263.5 WDrop/Amp High
750 kcmil380.0 mm²475 A2.32 V (1.11%)205.7 V3.83 V (1.84%)2610.8 WDrop/Amp High
1000 kcmil506.7 mm²545 A1.74 V (0.84%)206.3 V2.87 V (1.38%)1958.0 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 650 amps at 120 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 650A load over 120 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.87V (0.42%) and delivers 207.1V at the load.

What size aluminum wire is required for 650 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 2.87V (1.38%).

What breaker size is needed for a 650A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (650A × 1.25 = 812.5A), which corresponds to a standard 1000A circuit breaker.