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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

650 Amp Wire Size at 400 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 650 A load over a 400 ft (121.9 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.21%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 9.56V (3.98%)
Voltage at Load End237.1 VLoss: 2.9 V (3263.3 W)
Power & Breaker (125%)270.2 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 650 Amps at 400 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1412.21 V (588.42%)0.0 V2329.49 V (970.62%)1589913.0 WDrop/Amp High
12 AWG3.31 mm²20 A887.43 V (369.76%)0.0 V1463.85 V (609.94%)999099.4 WDrop/Amp High
10 AWG5.26 mm²30 A558.44 V (232.68%)0.0 V921.17 V (383.82%)628710.8 WDrop/Amp High
8 AWG8.37 mm²50 A350.94 V (146.23%)0.0 V578.89 V (241.21%)395103.8 WDrop/Amp High
6 AWG13.3 mm²65 A220.86 V (92.02%)19.1 V364.31 V (151.8%)248648.0 WDrop/Amp High
4 AWG21.15 mm²85 A138.88 V (57.87%)101.1 V229.09 V (95.46%)156360.2 WDrop/Amp High
3 AWG26.67 mm²100 A110.14 V (45.89%)129.9 V181.68 V (75.7%)123997.7 WDrop/Amp High
2 AWG33.62 mm²115 A87.37 V (36.4%)152.6 V144.12 V (60.05%)98364.6 WDrop/Amp High
1 AWG42.41 mm²130 A69.26 V (28.86%)170.7 V114.25 V (47.6%)77977.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A54.91 V (22.88%)185.1 V90.58 V (37.74%)61825.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A43.56 V (18.15%)196.4 V71.86 V (29.94%)49043.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A34.55 V (14.4%)205.4 V57.0 V (23.75%)38901.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A27.4 V (11.42%)212.6 V45.2 V (18.83%)30849.1 WDrop/Amp High
250 kcmil126.7 mm²255 A23.18 V (9.66%)216.8 V38.24 V (15.93%)26101.2 WDrop/Amp High
300 kcmil152.0 mm²285 A19.32 V (8.05%)220.7 V31.88 V (13.28%)21756.7 WDrop/Amp High
350 kcmil177.3 mm²310 A16.57 V (6.9%)223.4 V27.33 V (11.39%)18652.1 WDrop/Amp High
400 kcmil202.7 mm²335 A14.49 V (6.04%)225.5 V23.9 V (9.96%)16314.8 WDrop/Amp High
500 kcmil253.4 mm²380 A11.59 V (4.83%)228.4 V19.12 V (7.97%)13050.6 WDrop/Amp High
600 kcmil304.0 mm²420 A9.66 V (4.03%)230.3 V15.94 V (6.64%)10878.4 WDrop/Amp High
750 kcmil380.0 mm²475 A7.73 V (3.22%)232.3 V12.75 V (5.31%)8702.7 WDrop/Amp High
1000 kcmil506.7 mm²545 A5.8 V (2.42%)234.2 V9.56 V (3.98%)6526.6 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 650 amps at 400 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 650A load over 400 feet one-way at 240V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 2.9V (1.21%) and delivers 237.1V at the load.

What size aluminum wire is required for 650 amps at 400 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 9.56V (3.98%).

What breaker size is needed for a 650A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (650A × 1.25 = 812.5A), which corresponds to a standard 1000A circuit breaker.