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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

700 Amp Wire Size at 40 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 700 A load over a 40 ft (12.2 m) one-way run.

Copper Wire (≤3% Drop)3× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.0%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 1.19V (9.91%)
Voltage at Load End11.8 VLoss: 0.24 V (168.2 W)
Power & Breaker (125%)8.4 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 700 Amps at 40 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A175.61 V (1463.43%)0.0 V289.68 V (2413.98%)122928.2 WDrop/Amp High
12 AWG3.31 mm²20 A110.35 V (919.62%)0.0 V182.03 V (1516.94%)77247.9 WDrop/Amp High
10 AWG5.26 mm²30 A69.44 V (578.7%)0.0 V114.55 V (954.58%)48610.4 WDrop/Amp High
8 AWG8.37 mm²50 A43.64 V (363.67%)0.0 V71.99 V (599.89%)30548.5 WDrop/Amp High
6 AWG13.3 mm²65 A27.46 V (228.87%)0.0 V45.3 V (377.52%)19224.9 WDrop/Amp High
4 AWG21.15 mm²85 A17.27 V (143.92%)0.0 V28.49 V (237.4%)12089.4 WDrop/Amp High
3 AWG26.67 mm²100 A13.7 V (114.13%)0.0 V22.59 V (188.27%)9587.2 WDrop/Amp High
2 AWG33.62 mm²115 A10.86 V (90.54%)1.1 V17.92 V (149.35%)7605.3 WDrop/Amp High
1 AWG42.41 mm²130 A8.61 V (71.77%)3.4 V14.21 V (118.39%)6029.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A6.83 V (56.91%)5.2 V11.26 V (93.87%)4780.2 WDrop/Amp High
2/0 AWG67.43 mm²175 A5.42 V (45.14%)6.6 V8.94 V (74.46%)3791.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A4.3 V (35.81%)7.7 V7.09 V (59.06%)3007.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A3.41 V (28.39%)8.6 V5.62 V (46.84%)2385.2 WDrop/Amp High
250 kcmil126.7 mm²255 A2.88 V (24.02%)9.1 V4.76 V (39.63%)2018.1 WDrop/Amp High
300 kcmil152.0 mm²285 A2.4 V (20.03%)9.6 V3.96 V (33.03%)1682.2 WDrop/Amp High
350 kcmil177.3 mm²310 A2.06 V (17.17%)9.9 V3.4 V (28.32%)1442.1 WDrop/Amp High
400 kcmil202.7 mm²335 A1.8 V (15.02%)10.2 V2.97 V (24.77%)1261.4 WDrop/Amp High
500 kcmil253.4 mm²380 A1.44 V (12.01%)10.6 V2.38 V (19.81%)1009.0 WDrop/Amp High
600 kcmil304.0 mm²420 A1.2 V (10.01%)10.8 V1.98 V (16.52%)841.1 WDrop/Amp High
750 kcmil380.0 mm²475 A0.96 V (8.01%)11.0 V1.59 V (13.21%)672.9 WDrop/Amp High
1000 kcmil506.7 mm²545 A0.72 V (6.01%)11.3 V1.19 V (9.91%)504.6 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 700 amps at 40 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 700A load over 40 feet one-way at 12V (DC), you need 3× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.24V (2.0%) and delivers 11.8V at the load.

What size aluminum wire is required for 700 amps at 40 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 1.19V (9.91%).

What breaker size is needed for a 700A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (700A × 1.25 = 875.0A), which corresponds to a standard 1000A circuit breaker.