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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

800 Amp Wire Size at 200 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 800 A load over a 200 ft (61.0 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.72%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 6.79V (5.66%)
Voltage at Load End117.9 VLoss: 2.06 V (1647.8 W)
Power & Breaker (125%)96.0 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 800 Amps at 200 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1003.5 V (836.25%)0.0 V1655.3 V (1379.42%)802796.3 WDrop/Amp High
12 AWG3.31 mm²20 A630.6 V (525.5%)0.0 V1040.19 V (866.82%)504476.2 WDrop/Amp High
10 AWG5.26 mm²30 A396.82 V (330.68%)0.0 V654.57 V (545.47%)317455.6 WDrop/Amp High
8 AWG8.37 mm²50 A249.38 V (207.81%)0.0 V411.35 V (342.79%)199500.2 WDrop/Amp High
6 AWG13.3 mm²65 A156.94 V (130.78%)0.0 V258.87 V (215.73%)125550.1 WDrop/Amp High
4 AWG21.15 mm²85 A98.69 V (82.24%)21.3 V162.79 V (135.66%)78951.1 WDrop/Amp High
3 AWG26.67 mm²100 A78.26 V (65.22%)41.7 V129.1 V (107.58%)62610.3 WDrop/Amp High
2 AWG33.62 mm²115 A62.08 V (51.74%)57.9 V102.41 V (85.34%)49667.4 WDrop/Amp High
1 AWG42.41 mm²130 A49.22 V (41.01%)70.8 V81.18 V (67.65%)39373.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A39.02 V (32.52%)81.0 V64.37 V (53.64%)31217.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A30.95 V (25.8%)89.0 V51.06 V (42.55%)24763.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A24.55 V (20.46%)95.4 V40.5 V (33.75%)19642.6 WDrop/Amp High
4/0 AWG107.2 mm²230 A19.47 V (16.23%)100.5 V32.12 V (26.76%)15576.6 WDrop/Amp High
250 kcmil126.7 mm²255 A16.47 V (13.73%)103.5 V27.17 V (22.65%)13179.3 WDrop/Amp High
300 kcmil152.0 mm²285 A13.73 V (11.44%)106.3 V22.65 V (18.88%)10985.6 WDrop/Amp High
350 kcmil177.3 mm²310 A11.77 V (9.81%)108.2 V19.42 V (16.18%)9418.0 WDrop/Amp High
400 kcmil202.7 mm²335 A10.3 V (8.58%)109.7 V16.99 V (14.15%)8237.9 WDrop/Amp High
500 kcmil253.4 mm²380 A8.24 V (6.86%)111.8 V13.59 V (11.32%)6589.6 WDrop/Amp High
600 kcmil304.0 mm²420 A6.87 V (5.72%)113.1 V11.33 V (9.44%)5492.8 WDrop/Amp High
750 kcmil380.0 mm²475 A5.49 V (4.58%)114.5 V9.06 V (7.55%)4394.3 WDrop/Amp High
1000 kcmil506.7 mm²545 A4.12 V (3.43%)115.9 V6.79 V (5.66%)3295.5 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 800 amps at 200 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 800A load over 200 feet one-way at 120V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 2.06V (1.72%) and delivers 117.9V at the load.

What size aluminum wire is required for 800 amps at 200 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 6.79V (5.66%).

What breaker size is needed for a 800A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (800A × 1.25 = 1000.0A), which corresponds to a standard 1000A circuit breaker.