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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

800 Amp Wire Size at 350 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 800 A load over a 350 ft (106.7 m) one-way run.

Copper Wire (≤3% Drop)3× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.0%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 11.89V (9.91%)
Voltage at Load End117.6 VLoss: 2.4 V (1922.4 W)
Power & Breaker (125%)96.0 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 800 Amps at 350 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1756.12 V (1463.43%)0.0 V2896.77 V (2413.98%)1404893.5 WDrop/Amp High
12 AWG3.31 mm²20 A1103.54 V (919.62%)0.0 V1820.33 V (1516.94%)882833.4 WDrop/Amp High
10 AWG5.26 mm²30 A694.43 V (578.7%)0.0 V1145.49 V (954.58%)555547.3 WDrop/Amp High
8 AWG8.37 mm²50 A436.41 V (363.67%)0.0 V719.87 V (599.89%)349125.3 WDrop/Amp High
6 AWG13.3 mm²65 A274.64 V (228.87%)0.0 V453.03 V (377.52%)219712.7 WDrop/Amp High
4 AWG21.15 mm²85 A172.71 V (143.92%)0.0 V284.88 V (237.4%)138164.5 WDrop/Amp High
3 AWG26.67 mm²100 A136.96 V (114.13%)0.0 V225.92 V (188.27%)109568.0 WDrop/Amp High
2 AWG33.62 mm²115 A108.65 V (90.54%)11.4 V179.22 V (149.35%)86917.9 WDrop/Amp High
1 AWG42.41 mm²130 A86.13 V (71.77%)33.9 V142.07 V (118.39%)68903.1 WDrop/Amp High
1/0 AWG53.49 mm²150 A68.29 V (56.91%)51.7 V112.64 V (93.87%)54630.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A54.17 V (45.14%)65.8 V89.36 V (74.46%)43336.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A42.97 V (35.81%)77.0 V70.88 V (59.06%)34374.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A34.07 V (28.39%)85.9 V56.21 V (46.84%)27259.1 WDrop/Amp High
250 kcmil126.7 mm²255 A28.83 V (24.02%)91.2 V47.56 V (39.63%)23063.8 WDrop/Amp High
300 kcmil152.0 mm²285 A24.03 V (20.03%)96.0 V39.64 V (33.03%)19224.9 WDrop/Amp High
350 kcmil177.3 mm²310 A20.6 V (17.17%)99.4 V33.98 V (28.32%)16481.5 WDrop/Amp High
400 kcmil202.7 mm²335 A18.02 V (15.02%)102.0 V29.73 V (24.77%)14416.3 WDrop/Amp High
500 kcmil253.4 mm²380 A14.41 V (12.01%)105.6 V23.78 V (19.81%)11531.9 WDrop/Amp High
600 kcmil304.0 mm²420 A12.02 V (10.01%)108.0 V19.82 V (16.52%)9612.4 WDrop/Amp High
750 kcmil380.0 mm²475 A9.61 V (8.01%)110.4 V15.86 V (13.21%)7689.9 WDrop/Amp High
1000 kcmil506.7 mm²545 A7.21 V (6.01%)112.8 V11.89 V (9.91%)5767.1 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 800 amps at 350 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 800A load over 350 feet one-way at 120V (1-Phase), you need 3× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 2.4V (2.0%) and delivers 117.6V at the load.

What size aluminum wire is required for 800 amps at 350 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 11.89V (9.91%).

What breaker size is needed for a 800A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (800A × 1.25 = 1000.0A), which corresponds to a standard 1000A circuit breaker.