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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

800 Amp Wire Size at 800 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 800 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.98%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 23.54V (9.81%)
Voltage at Load End232.9 VLoss: 7.13 V (9886.4 W)
Power & Breaker (125%)332.55 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 800 Amps at 800 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A3476.21 V (1448.42%)0.0 V5734.12 V (2389.22%)4816777.8 WDrop/Amp High
12 AWG3.31 mm²20 A2184.45 V (910.19%)0.0 V3603.32 V (1501.38%)3026857.4 WDrop/Amp High
10 AWG5.26 mm²30 A1374.62 V (572.76%)0.0 V2267.49 V (944.79%)1904733.4 WDrop/Amp High
8 AWG8.37 mm²50 A863.86 V (359.94%)0.0 V1424.97 V (593.74%)1197000.9 WDrop/Amp High
6 AWG13.3 mm²65 A543.65 V (226.52%)0.0 V896.76 V (373.65%)753300.6 WDrop/Amp High
4 AWG21.15 mm²85 A341.87 V (142.45%)0.0 V563.92 V (234.97%)473706.8 WDrop/Amp High
3 AWG26.67 mm²100 A271.11 V (112.96%)0.0 V447.21 V (186.34%)375661.7 WDrop/Amp High
2 AWG33.62 mm²115 A215.07 V (89.61%)24.9 V354.76 V (147.82%)298004.1 WDrop/Amp High
1 AWG42.41 mm²130 A170.49 V (71.04%)69.5 V281.23 V (117.18%)236239.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A135.18 V (56.32%)104.8 V222.98 V (92.91%)187304.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A107.23 V (44.68%)132.8 V176.88 V (73.7%)148582.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A85.05 V (35.44%)154.9 V140.3 V (58.46%)117855.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A67.45 V (28.1%)172.6 V111.26 V (46.36%)93459.9 WDrop/Amp High
250 kcmil126.7 mm²255 A57.07 V (23.78%)182.9 V94.14 V (39.22%)79075.8 WDrop/Amp High
300 kcmil152.0 mm²285 A47.57 V (19.82%)192.4 V78.47 V (32.69%)65913.8 WDrop/Amp High
350 kcmil177.3 mm²310 A40.78 V (16.99%)199.2 V67.27 V (28.03%)56508.2 WDrop/Amp High
400 kcmil202.7 mm²335 A35.67 V (14.86%)204.3 V58.84 V (24.52%)49427.2 WDrop/Amp High
500 kcmil253.4 mm²380 A28.53 V (11.89%)211.5 V47.07 V (19.61%)39537.9 WDrop/Amp High
600 kcmil304.0 mm²420 A23.78 V (9.91%)216.2 V39.23 V (16.35%)32956.9 WDrop/Amp High
750 kcmil380.0 mm²475 A19.03 V (7.93%)221.0 V31.39 V (13.08%)26365.5 WDrop/Amp High
1000 kcmil506.7 mm²545 A14.27 V (5.95%)225.7 V23.54 V (9.81%)19772.8 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 800 amps at 800 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 800A load over 800 feet one-way at 240V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 7.13V (2.98%) and delivers 232.9V at the load.

What size aluminum wire is required for 800 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 23.54V (9.81%).

What breaker size is needed for a 800A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (800A × 1.25 = 1000.0A), which corresponds to a standard 1000A circuit breaker.