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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

100 Amp Wire Size at 800 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 100 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)300 kcmil152.0 mm² · Drop: 2.86%
Aluminum Wire (≤3% Drop)500 kcmilDrop: 6.79V (2.83%)
Voltage at Load End233.1 VLoss: 6.87 V (686.6 W)
Power & Breaker (125%)24.0 kW125A Breaker Recommended

All AWG & kcmil Wire Gauges for 100 Amps at 800 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A501.75 V (209.06%)0.0 V827.65 V (344.85%)50174.8 WDrop/Amp High
12 AWG3.31 mm²20 A315.3 V (131.37%)0.0 V520.09 V (216.71%)31529.8 WDrop/Amp High
10 AWG5.26 mm²30 A198.41 V (82.67%)41.6 V327.28 V (136.37%)19841.0 WDrop/Amp High
8 AWG8.37 mm²50 A124.69 V (51.95%)115.3 V205.68 V (85.7%)12468.8 WDrop/Amp High
6 AWG13.3 mm²65 A78.47 V (32.7%)161.5 V129.44 V (53.93%)7846.9 WDrop/Amp High
4 AWG21.15 mm²85 A49.34 V (20.56%)190.7 V81.4 V (33.91%)4934.4 WDrop/Amp High
3 AWG26.67 mm²100 A39.13 V (16.3%)200.9 V64.55 V (26.9%)3913.1 WDrop/Amp High
2 AWG33.62 mm²115 A31.04 V (12.93%)209.0 V51.2 V (21.34%)3104.2 WDrop/Amp High
1 AWG42.41 mm²130 A24.61 V (10.25%)215.4 V40.59 V (16.91%)2460.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A19.51 V (8.13%)220.5 V32.18 V (13.41%)1951.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A15.48 V (6.45%)224.5 V25.53 V (10.64%)1547.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A12.28 V (5.12%)227.7 V20.25 V (8.44%)1227.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A9.74 V (4.06%)230.3 V16.06 V (6.69%)973.5 W~ ≤5%
250 kcmil126.7 mm²255 A8.24 V (3.43%)231.8 V13.59 V (5.66%)823.7 W~ ≤5%
300 kcmil152.0 mm²285 A6.87 V (2.86%)233.1 V11.33 V (4.72%)686.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A5.89 V (2.45%)234.1 V9.71 V (4.05%)588.6 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A5.15 V (2.15%)234.9 V8.49 V (3.54%)514.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A4.12 V (1.72%)235.9 V6.79 V (2.83%)411.9 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A3.43 V (1.43%)236.6 V5.66 V (2.36%)343.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.75 V (1.14%)237.3 V4.53 V (1.89%)274.6 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.06 V (0.86%)237.9 V3.4 V (1.42%)206.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 100 amps at 800 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 100A load over 800 feet one-way at 240V (1-Phase), you need 300 kcmil copper wire. This produces a voltage drop of 6.87V (2.86%) and delivers 233.1V at the load.

What size aluminum wire is required for 100 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 500 kcmil to maintain voltage drop at 6.79V (2.83%).

What breaker size is needed for a 100A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (100A × 1.25 = 125.0A), which corresponds to a standard 125A circuit breaker.