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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

1000 Amp Wire Size at 200 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 1000 A load over a 200 ft (61.0 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.47%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 7.36V (1.53%)
Voltage at Load End477.8 VLoss: 2.23 V (3861.9 W)
Power & Breaker (125%)831.38 kW1600A Breaker Recommended

All AWG & kcmil Wire Gauges for 1000 Amps at 200 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1086.32 V (226.32%)0.0 V1791.91 V (373.32%)1881553.8 WDrop/Amp High
12 AWG3.31 mm²20 A682.64 V (142.22%)0.0 V1126.04 V (234.59%)1182366.2 WDrop/Amp High
10 AWG5.26 mm²30 A429.57 V (89.49%)50.4 V708.59 V (147.62%)744036.5 WDrop/Amp High
8 AWG8.37 mm²50 A269.96 V (56.24%)210.0 V445.3 V (92.77%)467578.5 WDrop/Amp High
6 AWG13.3 mm²65 A169.89 V (35.39%)310.1 V280.24 V (58.38%)294258.0 WDrop/Amp High
4 AWG21.15 mm²85 A106.83 V (22.26%)373.2 V176.23 V (36.71%)185041.7 WDrop/Amp High
3 AWG26.67 mm²100 A84.72 V (17.65%)395.3 V139.75 V (29.11%)146742.9 WDrop/Amp High
2 AWG33.62 mm²115 A67.21 V (14.0%)412.8 V110.86 V (23.1%)116407.9 WDrop/Amp High
1 AWG42.41 mm²130 A53.28 V (11.1%)426.7 V87.88 V (18.31%)92280.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A42.24 V (8.8%)437.8 V69.68 V (14.52%)73165.7 WDrop/Amp High
2/0 AWG67.43 mm²175 A33.51 V (6.98%)446.5 V55.27 V (11.52%)58039.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A26.58 V (5.54%)453.4 V43.84 V (9.13%)46037.3 WDrop/Amp High
4/0 AWG107.2 mm²230 A21.08 V (4.39%)458.9 V34.77 V (7.24%)36507.8 WDrop/Amp High
250 kcmil126.7 mm²255 A17.83 V (3.72%)462.2 V29.42 V (6.13%)30889.0 WDrop/Amp High
300 kcmil152.0 mm²285 A14.87 V (3.1%)465.1 V24.52 V (5.11%)25747.6 WDrop/Amp High
350 kcmil177.3 mm²310 A12.74 V (2.66%)467.3 V21.02 V (4.38%)22073.5 WDrop/Amp High
400 kcmil202.7 mm²335 A11.15 V (2.32%)468.9 V18.39 V (3.83%)19307.5 WDrop/Amp High
500 kcmil253.4 mm²380 A8.92 V (1.86%)471.1 V14.71 V (3.06%)15444.5 WDrop/Amp High
600 kcmil304.0 mm²420 A7.43 V (1.55%)472.6 V12.26 V (2.55%)12873.8 WDrop/Amp High
750 kcmil380.0 mm²475 A5.95 V (1.24%)474.1 V9.81 V (2.04%)10299.0 WDrop/Amp High
1000 kcmil506.7 mm²545 A4.46 V (0.93%)475.5 V7.36 V (1.53%)7723.8 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 1000 amps at 200 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 1000A load over 200 feet one-way at 480V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 2.23V (0.47%) and delivers 477.8V at the load.

What size aluminum wire is required for 1000 amps at 200 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 7.36V (1.53%).

What breaker size is needed for a 1000A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (1000A × 1.25 = 1250.0A), which corresponds to a standard 1600A circuit breaker.