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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

1000 Amp Wire Size at 600 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 1000 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.4%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 22.07V (4.6%)
Voltage at Load End473.3 VLoss: 6.69 V (11585.6 W)
Power & Breaker (125%)831.38 kW1600A Breaker Recommended

All AWG & kcmil Wire Gauges for 1000 Amps at 600 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A3258.95 V (678.95%)0.0 V5375.74 V (1119.95%)5644661.5 WDrop/Amp High
12 AWG3.31 mm²20 A2047.92 V (426.65%)0.0 V3378.11 V (703.77%)3547098.5 WDrop/Amp High
10 AWG5.26 mm²30 A1288.71 V (268.48%)0.0 V2125.77 V (442.87%)2232109.5 WDrop/Amp High
8 AWG8.37 mm²50 A809.87 V (168.72%)0.0 V1335.91 V (278.31%)1402735.5 WDrop/Amp High
6 AWG13.3 mm²65 A509.67 V (106.18%)0.0 V840.72 V (175.15%)882774.1 WDrop/Amp High
4 AWG21.15 mm²85 A320.5 V (66.77%)159.5 V528.68 V (110.14%)555125.1 WDrop/Amp High
3 AWG26.67 mm²100 A254.17 V (52.95%)225.8 V419.26 V (87.34%)440228.6 WDrop/Amp High
2 AWG33.62 mm²115 A201.62 V (42.01%)278.4 V332.59 V (69.29%)349223.6 WDrop/Amp High
1 AWG42.41 mm²130 A159.84 V (33.3%)320.2 V263.65 V (54.93%)276842.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A126.73 V (26.4%)353.3 V209.04 V (43.55%)219497.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A100.53 V (20.94%)379.5 V165.82 V (34.55%)174119.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A79.74 V (16.61%)400.3 V131.53 V (27.4%)138111.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A63.23 V (13.17%)416.8 V104.31 V (21.73%)109523.3 WDrop/Amp High
250 kcmil126.7 mm²255 A53.5 V (11.15%)426.5 V88.25 V (18.39%)92666.9 WDrop/Amp High
300 kcmil152.0 mm²285 A44.6 V (9.29%)435.4 V73.56 V (15.33%)77242.7 WDrop/Amp High
350 kcmil177.3 mm²310 A38.23 V (7.97%)441.8 V63.07 V (13.14%)66220.5 WDrop/Amp High
400 kcmil202.7 mm²335 A33.44 V (6.97%)446.6 V55.16 V (11.49%)57922.5 WDrop/Amp High
500 kcmil253.4 mm²380 A26.75 V (5.57%)453.2 V44.13 V (9.19%)46333.4 WDrop/Amp High
600 kcmil304.0 mm²420 A22.3 V (4.65%)457.7 V36.78 V (7.66%)38621.4 WDrop/Amp High
750 kcmil380.0 mm²475 A17.84 V (3.72%)462.2 V29.43 V (6.13%)30897.1 WDrop/Amp High
1000 kcmil506.7 mm²545 A13.38 V (2.79%)466.6 V22.07 V (4.6%)23171.3 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 1000 amps at 600 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 1000A load over 600 feet one-way at 480V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 6.69V (1.4%) and delivers 473.3V at the load.

What size aluminum wire is required for 1000 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 22.07V (4.6%).

What breaker size is needed for a 1000A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (1000A × 1.25 = 1250.0A), which corresponds to a standard 1600A circuit breaker.