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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

110 Amp Wire Size at 300 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 110 A load over a 300 ft (91.4 m) one-way run.

Copper Wire (≤3% Drop)2 AWG33.62 mm² · Drop: 2.31%
Aluminum Wire (≤3% Drop)1/0 AWGDrop: 11.5V (2.4%)
Voltage at Load End468.9 VLoss: 11.09 V (2112.8 W)
Power & Breaker (125%)91.45 kW150A Breaker Recommended

All AWG & kcmil Wire Gauges for 110 Amps at 300 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A179.24 V (37.34%)300.8 V295.67 V (61.6%)34150.2 WDrop/Amp High
12 AWG3.31 mm²20 A112.64 V (23.47%)367.4 V185.8 V (38.71%)21459.9 WDrop/Amp High
10 AWG5.26 mm²30 A70.88 V (14.77%)409.1 V116.92 V (24.36%)13504.3 WDrop/Amp High
8 AWG8.37 mm²50 A44.54 V (9.28%)435.5 V73.47 V (15.31%)8486.5 WDrop/Amp High
6 AWG13.3 mm²65 A28.03 V (5.84%)452.0 V46.24 V (9.63%)5340.8 WDrop/Amp High
4 AWG21.15 mm²85 A17.63 V (3.67%)462.4 V29.08 V (6.06%)3358.5 WDrop/Amp High
3 AWG26.67 mm²100 A13.98 V (2.91%)466.0 V23.06 V (4.8%)2663.4 WDrop/Amp High
2 AWG33.62 mm²115 A11.09 V (2.31%)468.9 V18.29 V (3.81%)2112.8 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A8.79 V (1.83%)471.2 V14.5 V (3.02%)1674.9 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A6.97 V (1.45%)473.0 V11.5 V (2.4%)1328.0 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A5.53 V (1.15%)474.5 V9.12 V (1.9%)1053.4 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A4.39 V (0.91%)475.6 V7.23 V (1.51%)835.6 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A3.48 V (0.72%)476.5 V5.74 V (1.2%)662.6 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A2.94 V (0.61%)477.1 V4.85 V (1.01%)560.6 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A2.45 V (0.51%)477.5 V4.05 V (0.84%)467.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A2.1 V (0.44%)477.9 V3.47 V (0.72%)400.6 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.84 V (0.38%)478.2 V3.03 V (0.63%)350.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.47 V (0.31%)478.5 V2.43 V (0.51%)280.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.23 V (0.26%)478.8 V2.02 V (0.42%)233.7 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.98 V (0.2%)479.0 V1.62 V (0.34%)186.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.74 V (0.15%)479.3 V1.21 V (0.25%)140.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 110 amps at 300 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 110A load over 300 feet one-way at 480V (3-Phase), you need 2 AWG copper wire. This produces a voltage drop of 11.09V (2.31%) and delivers 468.9V at the load.

What size aluminum wire is required for 110 amps at 300 feet?

Using aluminum conductors (75°C rating), you should use 1/0 AWG to maintain voltage drop at 11.5V (2.4%).

What breaker size is needed for a 110A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (110A × 1.25 = 137.5A), which corresponds to a standard 150A circuit breaker.