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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

20 Amp Wire Size at 275 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 20 A load over a 275 ft (83.8 m) one-way run.

Copper Wire (≤3% Drop)6 AWG13.3 mm² · Drop: 2.25%
Aluminum Wire (≤3% Drop)4 AWGDrop: 5.6V (2.33%)
Voltage at Load End234.6 VLoss: 5.39 V (107.9 W)
Power & Breaker (125%)4.8 kW25A Breaker Recommended

All AWG & kcmil Wire Gauges for 20 Amps at 275 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A34.5 V (14.37%)205.5 V56.9 V (23.71%)689.9 WDrop/Amp High
12 AWG3.31 mm²20 A21.68 V (9.03%)218.3 V35.76 V (14.9%)433.5 WDrop/Amp High
10 AWG5.26 mm²30 A13.64 V (5.68%)226.4 V22.5 V (9.38%)272.8 WDrop/Amp High
8 AWG8.37 mm²50 A8.57 V (3.57%)231.4 V14.14 V (5.89%)171.4 W~ ≤5%
6 AWG13.3 mm²65 A5.39 V (2.25%)234.6 V8.9 V (3.71%)107.9 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A3.39 V (1.41%)236.6 V5.6 V (2.33%)67.8 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A2.69 V (1.12%)237.3 V4.44 V (1.85%)53.8 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A2.13 V (0.89%)237.9 V3.52 V (1.47%)42.7 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.69 V (0.7%)238.3 V2.79 V (1.16%)33.8 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.34 V (0.56%)238.7 V2.21 V (0.92%)26.8 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.06 V (0.44%)238.9 V1.76 V (0.73%)21.3 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.84 V (0.35%)239.2 V1.39 V (0.58%)16.9 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.67 V (0.28%)239.3 V1.1 V (0.46%)13.4 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.57 V (0.24%)239.4 V0.93 V (0.39%)11.3 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.47 V (0.2%)239.5 V0.78 V (0.32%)9.4 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.4 V (0.17%)239.6 V0.67 V (0.28%)8.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.35 V (0.15%)239.6 V0.58 V (0.24%)7.1 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.28 V (0.12%)239.7 V0.47 V (0.19%)5.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.24 V (0.1%)239.8 V0.39 V (0.16%)4.7 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.19 V (0.08%)239.8 V0.31 V (0.13%)3.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.14 V (0.06%)239.9 V0.23 V (0.1%)2.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 20 amps at 275 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 20A load over 275 feet one-way at 240V (1-Phase), you need 6 AWG copper wire. This produces a voltage drop of 5.39V (2.25%) and delivers 234.6V at the load.

What size aluminum wire is required for 20 amps at 275 feet?

Using aluminum conductors (75°C rating), you should use 4 AWG to maintain voltage drop at 5.6V (2.33%).

What breaker size is needed for a 20A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (20A × 1.25 = 25.0A), which corresponds to a standard 25A circuit breaker.