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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

400 Amp Wire Size at 275 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 400 A load over a 275 ft (83.8 m) one-way run.

Copper Wire (≤3% Drop)600 kcmil304.0 mm² · Drop: 1.97%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 4.67V (1.95%)
Voltage at Load End235.3 VLoss: 4.72 V (1888.2 W)
Power & Breaker (125%)96.0 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 400 Amps at 275 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A689.9 V (287.46%)0.0 V1138.02 V (474.17%)275961.2 WDrop/Amp High
12 AWG3.31 mm²20 A433.53 V (180.64%)0.0 V715.13 V (297.97%)173413.7 WDrop/Amp High
10 AWG5.26 mm²30 A272.81 V (113.67%)0.0 V450.01 V (187.51%)109125.4 WDrop/Amp High
8 AWG8.37 mm²50 A171.45 V (71.44%)68.6 V282.8 V (117.84%)68578.2 WDrop/Amp High
6 AWG13.3 mm²65 A107.89 V (44.96%)132.1 V177.98 V (74.16%)43157.8 WDrop/Amp High
4 AWG21.15 mm²85 A67.85 V (28.27%)172.2 V111.92 V (46.63%)27139.4 WDrop/Amp High
3 AWG26.67 mm²100 A53.81 V (22.42%)186.2 V88.75 V (36.98%)21522.3 WDrop/Amp High
2 AWG33.62 mm²115 A42.68 V (17.78%)197.3 V70.41 V (29.34%)17073.2 WDrop/Amp High
1 AWG42.41 mm²130 A33.84 V (14.1%)206.2 V55.81 V (23.26%)13534.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A26.83 V (11.18%)213.2 V44.25 V (18.44%)10731.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A21.28 V (8.87%)218.7 V35.1 V (14.63%)8512.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A16.88 V (7.03%)223.1 V27.84 V (11.6%)6752.1 WDrop/Amp High
4/0 AWG107.2 mm²230 A13.39 V (5.58%)226.6 V22.08 V (9.2%)5354.5 WDrop/Amp High
250 kcmil126.7 mm²255 A11.33 V (4.72%)228.7 V18.68 V (7.78%)4530.4 WDrop/Amp High
300 kcmil152.0 mm²285 A9.44 V (3.93%)230.6 V15.57 V (6.49%)3776.3 WDrop/Amp High
350 kcmil177.3 mm²310 A8.09 V (3.37%)231.9 V13.35 V (5.56%)3237.4 WDrop/Amp High
400 kcmil202.7 mm²335 A7.08 V (2.95%)232.9 V11.68 V (4.87%)2831.8 WDrop/Amp High
500 kcmil253.4 mm²380 A5.66 V (2.36%)234.3 V9.34 V (3.89%)2265.2 WDrop/Amp High
600 kcmil304.0 mm²420 A4.72 V (1.97%)235.3 V7.79 V (3.24%)1888.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A3.78 V (1.57%)236.2 V6.23 V (2.6%)1510.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.83 V (1.18%)237.2 V4.67 V (1.95%)1132.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 400 amps at 275 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 400A load over 275 feet one-way at 240V (1-Phase), you need 600 kcmil copper wire. This produces a voltage drop of 4.72V (1.97%) and delivers 235.3V at the load.

What size aluminum wire is required for 400 amps at 275 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 4.67V (1.95%).

What breaker size is needed for a 400A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (400A × 1.25 = 500.0A), which corresponds to a standard 500A circuit breaker.