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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

225 Amp Wire Size at 400 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 225 A load over a 400 ft (121.9 m) one-way run.

Copper Wire (≤3% Drop)4/0 AWG107.2 mm² · Drop: 1.98%
Aluminum Wire (≤3% Drop)300 kcmilDrop: 11.03V (2.3%)
Voltage at Load End470.5 VLoss: 9.48 V (3696.4 W)
Power & Breaker (125%)187.06 kW300A Breaker Recommended

All AWG & kcmil Wire Gauges for 225 Amps at 400 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A488.84 V (101.84%)0.0 V806.36 V (167.99%)190507.3 WDrop/Amp High
12 AWG3.31 mm²20 A307.19 V (64.0%)172.8 V506.72 V (105.57%)119714.6 WDrop/Amp High
10 AWG5.26 mm²30 A193.31 V (40.27%)286.7 V318.87 V (66.43%)75333.7 WDrop/Amp High
8 AWG8.37 mm²50 A121.48 V (25.31%)358.5 V200.39 V (41.75%)47342.3 WDrop/Amp High
6 AWG13.3 mm²65 A76.45 V (15.93%)403.5 V126.11 V (26.27%)29793.6 WDrop/Amp High
4 AWG21.15 mm²85 A48.08 V (10.02%)431.9 V79.3 V (16.52%)18735.5 WDrop/Amp High
3 AWG26.67 mm²100 A38.12 V (7.94%)441.9 V62.89 V (13.1%)14857.7 WDrop/Amp High
2 AWG33.62 mm²115 A30.24 V (6.3%)449.8 V49.89 V (10.39%)11786.3 WDrop/Amp High
1 AWG42.41 mm²130 A23.98 V (4.99%)456.0 V39.55 V (8.24%)9343.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A19.01 V (3.96%)461.0 V31.36 V (6.53%)7408.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A15.08 V (3.14%)464.9 V24.87 V (5.18%)5876.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A11.96 V (2.49%)468.0 V19.73 V (4.11%)4661.3 WDrop/Amp High
4/0 AWG107.2 mm²230 A9.48 V (1.98%)470.5 V15.65 V (3.26%)3696.4 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A8.03 V (1.67%)472.0 V13.24 V (2.76%)3127.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A6.69 V (1.39%)473.3 V11.03 V (2.3%)2606.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A5.73 V (1.19%)474.3 V9.46 V (1.97%)2234.9 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A5.02 V (1.05%)475.0 V8.27 V (1.72%)1954.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A4.01 V (0.84%)476.0 V6.62 V (1.38%)1563.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A3.34 V (0.7%)476.7 V5.52 V (1.15%)1303.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.68 V (0.56%)477.3 V4.41 V (0.92%)1042.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.01 V (0.42%)478.0 V3.31 V (0.69%)782.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 225 amps at 400 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 225A load over 400 feet one-way at 480V (3-Phase), you need 4/0 AWG copper wire. This produces a voltage drop of 9.48V (1.98%) and delivers 470.5V at the load.

What size aluminum wire is required for 225 amps at 400 feet?

Using aluminum conductors (75°C rating), you should use 300 kcmil to maintain voltage drop at 11.03V (2.3%).

What breaker size is needed for a 225A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (225A × 1.25 = 281.2A), which corresponds to a standard 300A circuit breaker.