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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

225 Amp Wire Size at 450 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 225 A load over a 450 ft (137.2 m) one-way run.

Copper Wire (≤3% Drop)4/0 AWG107.2 mm² · Drop: 2.22%
Aluminum Wire (≤3% Drop)300 kcmilDrop: 12.41V (2.59%)
Voltage at Load End469.3 VLoss: 10.67 V (4158.5 W)
Power & Breaker (125%)187.06 kW300A Breaker Recommended

All AWG & kcmil Wire Gauges for 225 Amps at 450 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A549.95 V (114.57%)0.0 V907.16 V (188.99%)214320.7 WDrop/Amp High
12 AWG3.31 mm²20 A345.59 V (72.0%)134.4 V570.06 V (118.76%)134678.9 WDrop/Amp High
10 AWG5.26 mm²30 A217.47 V (45.31%)262.5 V358.72 V (74.73%)84750.4 WDrop/Amp High
8 AWG8.37 mm²50 A136.67 V (28.47%)343.3 V225.43 V (46.97%)53260.1 WDrop/Amp High
6 AWG13.3 mm²65 A86.01 V (17.92%)394.0 V141.87 V (29.56%)33517.8 WDrop/Amp High
4 AWG21.15 mm²85 A54.08 V (11.27%)425.9 V89.21 V (18.59%)21077.4 WDrop/Amp High
3 AWG26.67 mm²100 A42.89 V (8.94%)437.1 V70.75 V (14.74%)16714.9 WDrop/Amp High
2 AWG33.62 mm²115 A34.02 V (7.09%)446.0 V56.12 V (11.69%)13259.6 WDrop/Amp High
1 AWG42.41 mm²130 A26.97 V (5.62%)453.0 V44.49 V (9.27%)10511.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A21.39 V (4.46%)458.6 V35.28 V (7.35%)8334.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A16.96 V (3.53%)463.0 V27.98 V (5.83%)6611.1 WDrop/Amp High
3/0 AWG85.01 mm²200 A13.46 V (2.8%)466.5 V22.2 V (4.62%)5243.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A10.67 V (2.22%)469.3 V17.6 V (3.67%)4158.5 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A9.03 V (1.88%)471.0 V14.89 V (3.1%)3518.4 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A7.53 V (1.57%)472.5 V12.41 V (2.59%)2932.8 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A6.45 V (1.34%)473.5 V10.64 V (2.22%)2514.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A5.64 V (1.18%)474.4 V9.31 V (1.94%)2199.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A4.51 V (0.94%)475.5 V7.45 V (1.55%)1759.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A3.76 V (0.78%)476.2 V6.21 V (1.29%)1466.4 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A3.01 V (0.63%)477.0 V4.97 V (1.03%)1173.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.26 V (0.47%)477.7 V3.72 V (0.78%)879.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 225 amps at 450 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 225A load over 450 feet one-way at 480V (3-Phase), you need 4/0 AWG copper wire. This produces a voltage drop of 10.67V (2.22%) and delivers 469.3V at the load.

What size aluminum wire is required for 225 amps at 450 feet?

Using aluminum conductors (75°C rating), you should use 300 kcmil to maintain voltage drop at 12.41V (2.59%).

What breaker size is needed for a 225A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (225A × 1.25 = 281.2A), which corresponds to a standard 300A circuit breaker.