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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 1000 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 1000 ft (304.8 m) one-way run.

Copper Wire (≤3% Drop)24× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.91%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 13.8V (115.02%)
Voltage at Load End11.7 VLoss: 0.35 V (113.3 W)
Power & Breaker (125%)3.9 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 1000 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A2038.35 V (16986.25%)0.0 V3362.32 V (28019.37%)662463.8 WDrop/Amp High
12 AWG3.31 mm²20 A1280.9 V (10674.14%)0.0 V2112.88 V (17607.34%)416291.4 WDrop/Amp High
10 AWG5.26 mm²30 A806.04 V (6717.0%)0.0 V1329.59 V (11079.9%)261962.9 WDrop/Amp High
8 AWG8.37 mm²50 A506.54 V (4221.19%)0.0 V835.56 V (6963.0%)164626.6 WDrop/Amp High
6 AWG13.3 mm²65 A318.78 V (2656.5%)0.0 V525.84 V (4381.98%)103603.4 WDrop/Amp High
4 AWG21.15 mm²85 A200.46 V (1670.52%)0.0 V330.67 V (2755.57%)65150.1 WDrop/Amp High
3 AWG26.67 mm²100 A158.97 V (1324.76%)0.0 V262.23 V (2185.24%)51665.7 WDrop/Amp High
2 AWG33.62 mm²115 A126.11 V (1050.9%)0.0 V208.02 V (1733.5%)40985.3 WDrop/Amp High
1 AWG42.41 mm²130 A99.97 V (833.09%)0.0 V164.91 V (1374.21%)32490.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A79.26 V (660.52%)0.0 V130.75 V (1089.56%)25760.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A62.88 V (523.97%)0.0 V103.72 V (864.31%)20434.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A49.87 V (415.61%)0.0 V82.27 V (685.57%)16209.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A39.55 V (329.58%)0.0 V65.24 V (543.66%)12853.8 WDrop/Amp High
250 kcmil126.7 mm²255 A33.46 V (278.86%)0.0 V55.2 V (459.99%)10875.5 WDrop/Amp High
300 kcmil152.0 mm²285 A27.89 V (232.44%)0.0 V46.01 V (383.42%)9065.3 WDrop/Amp High
350 kcmil177.3 mm²310 A23.91 V (199.27%)0.0 V39.45 V (328.71%)7771.7 WDrop/Amp High
400 kcmil202.7 mm²335 A20.92 V (174.3%)0.0 V34.5 V (287.52%)6797.9 WDrop/Amp High
500 kcmil253.4 mm²380 A16.73 V (139.43%)0.0 V27.6 V (229.99%)5437.7 WDrop/Amp High
600 kcmil304.0 mm²420 A13.95 V (116.22%)0.0 V23.01 V (191.71%)4532.6 WDrop/Amp High
750 kcmil380.0 mm²475 A11.16 V (92.98%)0.8 V18.4 V (153.37%)3626.1 WDrop/Amp High
1000 kcmil506.7 mm²545 A8.37 V (69.73%)3.6 V13.8 V (115.02%)2719.4 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 1000 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 1000 feet one-way at 12V (DC), you need 24× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.35V (2.91%) and delivers 11.7V at the load.

What size aluminum wire is required for 325 amps at 1000 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 13.8V (115.02%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.