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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 125 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 125 ft (38.1 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 0.94%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 2.49V (1.04%)
Voltage at Load End237.7 VLoss: 2.26 V (1274.6 W)
Power & Breaker (125%)135.1 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 125 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A220.66 V (91.94%)19.3 V363.98 V (151.66%)124212.0 WDrop/Amp High
12 AWG3.31 mm²20 A138.66 V (57.78%)101.3 V228.73 V (95.3%)78054.6 WDrop/Amp High
10 AWG5.26 mm²30 A87.26 V (36.36%)152.7 V143.93 V (59.97%)49118.0 WDrop/Amp High
8 AWG8.37 mm²50 A54.83 V (22.85%)185.2 V90.45 V (37.69%)30867.5 WDrop/Amp High
6 AWG13.3 mm²65 A34.51 V (14.38%)205.5 V56.92 V (23.72%)19425.6 WDrop/Amp High
4 AWG21.15 mm²85 A21.7 V (9.04%)218.3 V35.8 V (14.91%)12215.6 WDrop/Amp High
3 AWG26.67 mm²100 A17.21 V (7.17%)222.8 V28.39 V (11.83%)9687.3 WDrop/Amp High
2 AWG33.62 mm²115 A13.65 V (5.69%)226.3 V22.52 V (9.38%)7684.7 WDrop/Amp High
1 AWG42.41 mm²130 A10.82 V (4.51%)229.2 V17.85 V (7.44%)6092.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A8.58 V (3.58%)231.4 V14.15 V (5.9%)4830.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A6.81 V (2.84%)233.2 V11.23 V (4.68%)3831.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A5.4 V (2.25%)234.6 V8.91 V (3.71%)3039.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A4.28 V (1.78%)235.7 V7.06 V (2.94%)2410.1 WDrop/Amp High
250 kcmil126.7 mm²255 A3.62 V (1.51%)236.4 V5.98 V (2.49%)2039.2 WDrop/Amp High
300 kcmil152.0 mm²285 A3.02 V (1.26%)237.0 V4.98 V (2.08%)1699.7 WDrop/Amp High
350 kcmil177.3 mm²310 A2.59 V (1.08%)237.4 V4.27 V (1.78%)1457.2 WDrop/Amp High
400 kcmil202.7 mm²335 A2.26 V (0.94%)237.7 V3.73 V (1.56%)1274.6 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.81 V (0.75%)238.2 V2.99 V (1.24%)1019.6 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.51 V (0.63%)238.5 V2.49 V (1.04%)849.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.21 V (0.5%)238.8 V1.99 V (0.83%)679.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.91 V (0.38%)239.1 V1.49 V (0.62%)509.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 125 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 125 feet one-way at 240V (3-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 2.26V (0.94%) and delivers 237.7V at the load.

What size aluminum wire is required for 325 amps at 125 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 2.49V (1.04%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.