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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 75 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 75 ft (22.9 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 0.57%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 1.49V (0.62%)
Voltage at Load End238.6 VLoss: 1.36 V (764.8 W)
Power & Breaker (125%)135.1 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 75 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A132.39 V (55.16%)107.6 V218.39 V (91.0%)74527.2 WDrop/Amp High
12 AWG3.31 mm²20 A83.2 V (34.67%)156.8 V137.24 V (57.18%)46832.8 WDrop/Amp High
10 AWG5.26 mm²30 A52.35 V (21.81%)187.6 V86.36 V (35.98%)29470.8 WDrop/Amp High
8 AWG8.37 mm²50 A32.9 V (13.71%)207.1 V54.27 V (22.61%)18520.5 WDrop/Amp High
6 AWG13.3 mm²65 A20.71 V (8.63%)219.3 V34.15 V (14.23%)11655.4 WDrop/Amp High
4 AWG21.15 mm²85 A13.02 V (5.43%)227.0 V21.48 V (8.95%)7329.4 WDrop/Amp High
3 AWG26.67 mm²100 A10.33 V (4.3%)229.7 V17.03 V (7.1%)5812.4 WDrop/Amp High
2 AWG33.62 mm²115 A8.19 V (3.41%)231.8 V13.51 V (5.63%)4610.8 WDrop/Amp High
1 AWG42.41 mm²130 A6.49 V (2.71%)233.5 V10.71 V (4.46%)3655.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A5.15 V (2.15%)234.9 V8.49 V (3.54%)2898.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A4.08 V (1.7%)235.9 V6.74 V (2.81%)2298.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A3.24 V (1.35%)236.8 V5.34 V (2.23%)1823.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A2.57 V (1.07%)237.4 V4.24 V (1.77%)1446.0 WDrop/Amp High
250 kcmil126.7 mm²255 A2.17 V (0.91%)237.8 V3.59 V (1.49%)1223.5 WDrop/Amp High
300 kcmil152.0 mm²285 A1.81 V (0.75%)238.2 V2.99 V (1.25%)1019.8 WDrop/Amp High
350 kcmil177.3 mm²310 A1.55 V (0.65%)238.4 V2.56 V (1.07%)874.3 WDrop/Amp High
400 kcmil202.7 mm²335 A1.36 V (0.57%)238.6 V2.24 V (0.93%)764.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.09 V (0.45%)238.9 V1.79 V (0.75%)611.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.91 V (0.38%)239.1 V1.49 V (0.62%)509.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.72 V (0.3%)239.3 V1.2 V (0.5%)407.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.54 V (0.23%)239.5 V0.9 V (0.37%)305.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 75 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 75 feet one-way at 240V (3-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 1.36V (0.57%) and delivers 238.6V at the load.

What size aluminum wire is required for 325 amps at 75 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 1.49V (0.62%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.