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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 50 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 50 ft (15.2 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 0.38%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 1.0V (0.42%)
Voltage at Load End239.1 VLoss: 0.91 V (509.8 W)
Power & Breaker (125%)135.1 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 50 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A88.26 V (36.78%)151.7 V145.59 V (60.66%)49684.8 WDrop/Amp High
12 AWG3.31 mm²20 A55.46 V (23.11%)184.5 V91.49 V (38.12%)31221.9 WDrop/Amp High
10 AWG5.26 mm²30 A34.9 V (14.54%)205.1 V57.57 V (23.99%)19647.2 WDrop/Amp High
8 AWG8.37 mm²50 A21.93 V (9.14%)218.1 V36.18 V (15.08%)12347.0 WDrop/Amp High
6 AWG13.3 mm²65 A13.8 V (5.75%)226.2 V22.77 V (9.49%)7770.3 WDrop/Amp High
4 AWG21.15 mm²85 A8.68 V (3.62%)231.3 V14.32 V (5.97%)4886.3 WDrop/Amp High
3 AWG26.67 mm²100 A6.88 V (2.87%)233.1 V11.35 V (4.73%)3874.9 WDrop/Amp High
2 AWG33.62 mm²115 A5.46 V (2.28%)234.5 V9.01 V (3.75%)3073.9 WDrop/Amp High
1 AWG42.41 mm²130 A4.33 V (1.8%)235.7 V7.14 V (2.98%)2436.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A3.43 V (1.43%)236.6 V5.66 V (2.36%)1932.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A2.72 V (1.13%)237.3 V4.49 V (1.87%)1532.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A2.16 V (0.9%)237.8 V3.56 V (1.48%)1215.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A1.71 V (0.71%)238.3 V2.82 V (1.18%)964.0 WDrop/Amp High
250 kcmil126.7 mm²255 A1.45 V (0.6%)238.6 V2.39 V (1.0%)815.7 WDrop/Amp High
300 kcmil152.0 mm²285 A1.21 V (0.5%)238.8 V1.99 V (0.83%)679.9 WDrop/Amp High
350 kcmil177.3 mm²310 A1.04 V (0.43%)239.0 V1.71 V (0.71%)582.9 WDrop/Amp High
400 kcmil202.7 mm²335 A0.91 V (0.38%)239.1 V1.49 V (0.62%)509.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.72 V (0.3%)239.3 V1.2 V (0.5%)407.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.6 V (0.25%)239.4 V1.0 V (0.42%)339.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.48 V (0.2%)239.5 V0.8 V (0.33%)272.0 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.36 V (0.15%)239.6 V0.6 V (0.25%)204.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 50 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 50 feet one-way at 240V (3-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 0.91V (0.38%) and delivers 239.1V at the load.

What size aluminum wire is required for 325 amps at 50 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 1.0V (0.42%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.