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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 225 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 225 ft (68.6 m) one-way run.

Copper Wire (≤3% Drop)6× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.61%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 3.11V (25.88%)
Voltage at Load End11.7 VLoss: 0.31 V (102.0 W)
Power & Breaker (125%)3.9 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 225 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A458.63 V (3821.91%)0.0 V756.52 V (6304.36%)149054.3 WDrop/Amp High
12 AWG3.31 mm²20 A288.2 V (2401.68%)0.0 V475.4 V (3961.65%)93665.6 WDrop/Amp High
10 AWG5.26 mm²30 A181.36 V (1511.32%)0.0 V299.16 V (2492.98%)58941.6 WDrop/Amp High
8 AWG8.37 mm²50 A113.97 V (949.77%)0.0 V188.0 V (1566.67%)37041.0 WDrop/Amp High
6 AWG13.3 mm²65 A71.73 V (597.71%)0.0 V118.31 V (985.94%)23310.8 WDrop/Amp High
4 AWG21.15 mm²85 A45.1 V (375.87%)0.0 V74.4 V (620.0%)14658.8 WDrop/Amp High
3 AWG26.67 mm²100 A35.77 V (298.07%)0.0 V59.0 V (491.68%)11624.8 WDrop/Amp High
2 AWG33.62 mm²115 A28.37 V (236.45%)0.0 V46.8 V (390.04%)9221.7 WDrop/Amp High
1 AWG42.41 mm²130 A22.49 V (187.45%)0.0 V37.1 V (309.2%)7310.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A17.83 V (148.62%)0.0 V29.42 V (245.15%)5796.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A14.15 V (117.89%)0.0 V23.34 V (194.47%)4597.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A11.22 V (93.51%)0.8 V18.51 V (154.25%)3647.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A8.9 V (74.16%)3.1 V14.68 V (122.32%)2892.1 WDrop/Amp High
250 kcmil126.7 mm²255 A7.53 V (62.74%)4.5 V12.42 V (103.5%)2447.0 WDrop/Amp High
300 kcmil152.0 mm²285 A6.28 V (52.3%)5.7 V10.35 V (86.27%)2039.7 WDrop/Amp High
350 kcmil177.3 mm²310 A5.38 V (44.84%)6.6 V8.88 V (73.96%)1748.6 WDrop/Amp High
400 kcmil202.7 mm²335 A4.71 V (39.22%)7.3 V7.76 V (64.69%)1529.5 WDrop/Amp High
500 kcmil253.4 mm²380 A3.76 V (31.37%)8.2 V6.21 V (51.75%)1223.5 WDrop/Amp High
600 kcmil304.0 mm²420 A3.14 V (26.15%)8.9 V5.18 V (43.14%)1019.8 WDrop/Amp High
750 kcmil380.0 mm²475 A2.51 V (20.92%)9.5 V4.14 V (34.51%)815.9 WDrop/Amp High
1000 kcmil506.7 mm²545 A1.88 V (15.69%)10.1 V3.11 V (25.88%)611.9 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 225 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 225 feet one-way at 12V (DC), you need 6× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.31V (2.61%) and delivers 11.7V at the load.

What size aluminum wire is required for 325 amps at 225 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 3.11V (25.88%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.