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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 30 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 30 ft (9.1 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 0.11%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 0.6V (0.12%)
Voltage at Load End479.5 VLoss: 0.54 V (305.9 W)
Power & Breaker (125%)270.2 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 30 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A52.96 V (11.03%)427.0 V87.36 V (18.2%)29810.9 WDrop/Amp High
12 AWG3.31 mm²20 A33.28 V (6.93%)446.7 V54.89 V (11.44%)18733.1 WDrop/Amp High
10 AWG5.26 mm²30 A20.94 V (4.36%)459.1 V34.54 V (7.2%)11788.3 WDrop/Amp High
8 AWG8.37 mm²50 A13.16 V (2.74%)466.8 V21.71 V (4.52%)7408.2 WDrop/Amp High
6 AWG13.3 mm²65 A8.28 V (1.73%)471.7 V13.66 V (2.85%)4662.2 WDrop/Amp High
4 AWG21.15 mm²85 A5.21 V (1.09%)474.8 V8.59 V (1.79%)2931.8 WDrop/Amp High
3 AWG26.67 mm²100 A4.13 V (0.86%)475.9 V6.81 V (1.42%)2325.0 WDrop/Amp High
2 AWG33.62 mm²115 A3.28 V (0.68%)476.7 V5.4 V (1.13%)1844.3 WDrop/Amp High
1 AWG42.41 mm²130 A2.6 V (0.54%)477.4 V4.28 V (0.89%)1462.1 WDrop/Amp High
1/0 AWG53.49 mm²150 A2.06 V (0.43%)477.9 V3.4 V (0.71%)1159.2 WDrop/Amp High
2/0 AWG67.43 mm²175 A1.63 V (0.34%)478.4 V2.69 V (0.56%)919.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A1.3 V (0.27%)478.7 V2.14 V (0.45%)729.4 WDrop/Amp High
4/0 AWG107.2 mm²230 A1.03 V (0.21%)479.0 V1.69 V (0.35%)578.4 WDrop/Amp High
250 kcmil126.7 mm²255 A0.87 V (0.18%)479.1 V1.43 V (0.3%)489.4 WDrop/Amp High
300 kcmil152.0 mm²285 A0.72 V (0.15%)479.3 V1.2 V (0.25%)407.9 WDrop/Amp High
350 kcmil177.3 mm²310 A0.62 V (0.13%)479.4 V1.02 V (0.21%)349.7 WDrop/Amp High
400 kcmil202.7 mm²335 A0.54 V (0.11%)479.5 V0.9 V (0.19%)305.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.43 V (0.09%)479.6 V0.72 V (0.15%)244.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.36 V (0.08%)479.6 V0.6 V (0.12%)204.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.29 V (0.06%)479.7 V0.48 V (0.1%)163.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.22 V (0.05%)479.8 V0.36 V (0.07%)122.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 30 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 30 feet one-way at 480V (3-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 0.54V (0.11%) and delivers 479.5V at the load.

What size aluminum wire is required for 325 amps at 30 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 0.6V (0.12%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.