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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

35 Amp Wire Size at 1000 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 35 A load over a 1000 ft (304.8 m) one-way run.

Copper Wire (≤3% Drop)2/0 AWG67.43 mm² · Drop: 2.82%
Aluminum Wire (≤3% Drop)4/0 AWGDrop: 7.03V (2.93%)
Voltage at Load End233.2 VLoss: 6.77 V (237.0 W)
Power & Breaker (125%)8.4 kW45A Breaker Recommended

All AWG & kcmil Wire Gauges for 35 Amps at 1000 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A219.51 V (91.46%)20.5 V362.1 V (150.87%)7683.0 WDrop/Amp High
12 AWG3.31 mm²20 A137.94 V (57.48%)102.1 V227.54 V (94.81%)4828.0 WDrop/Amp High
10 AWG5.26 mm²30 A86.8 V (36.17%)153.2 V143.19 V (59.66%)3038.1 WDrop/Amp High
8 AWG8.37 mm²50 A54.55 V (22.73%)185.4 V89.98 V (37.49%)1909.3 WDrop/Amp High
6 AWG13.3 mm²65 A34.33 V (14.3%)205.7 V56.63 V (23.6%)1201.6 WDrop/Amp High
4 AWG21.15 mm²85 A21.59 V (9.0%)218.4 V35.61 V (14.84%)755.6 WDrop/Amp High
3 AWG26.67 mm²100 A17.12 V (7.13%)222.9 V28.24 V (11.77%)599.2 WDrop/Amp High
2 AWG33.62 mm²115 A13.58 V (5.66%)226.4 V22.4 V (9.33%)475.3 WDrop/Amp High
1 AWG42.41 mm²130 A10.77 V (4.49%)229.2 V17.76 V (7.4%)376.8 W~ ≤5%
1/0 AWG53.49 mm²150 A8.54 V (3.56%)231.5 V14.08 V (5.87%)298.8 W~ ≤5%
2/0 AWG67.43 mm²175 A6.77 V (2.82%)233.2 V11.17 V (4.65%)237.0 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A5.37 V (2.24%)234.6 V8.86 V (3.69%)188.0 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A4.26 V (1.77%)235.7 V7.03 V (2.93%)149.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A3.6 V (1.5%)236.4 V5.94 V (2.48%)126.1 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A3.0 V (1.25%)237.0 V4.96 V (2.06%)105.1 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A2.58 V (1.07%)237.4 V4.25 V (1.77%)90.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A2.25 V (0.94%)237.7 V3.72 V (1.55%)78.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.8 V (0.75%)238.2 V2.97 V (1.24%)63.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.5 V (0.63%)238.5 V2.48 V (1.03%)52.6 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.2 V (0.5%)238.8 V1.98 V (0.83%)42.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.9 V (0.38%)239.1 V1.49 V (0.62%)31.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 35 amps at 1000 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 35A load over 1000 feet one-way at 240V (1-Phase), you need 2/0 AWG copper wire. This produces a voltage drop of 6.77V (2.82%) and delivers 233.2V at the load.

What size aluminum wire is required for 35 amps at 1000 feet?

Using aluminum conductors (75°C rating), you should use 4/0 AWG to maintain voltage drop at 7.03V (2.93%).

What breaker size is needed for a 35A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (35A × 1.25 = 43.8A), which corresponds to a standard 45A circuit breaker.