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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

35 Amp Wire Size at 175 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 35 A load over a 175 ft (53.3 m) one-way run.

Copper Wire (≤3% Drop)6 AWG13.3 mm² · Drop: 2.5%
Aluminum Wire (≤3% Drop)4 AWGDrop: 6.23V (2.6%)
Voltage at Load End234.0 VLoss: 6.01 V (210.3 W)
Power & Breaker (125%)8.4 kW45A Breaker Recommended

All AWG & kcmil Wire Gauges for 35 Amps at 175 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A38.42 V (16.01%)201.6 V63.37 V (26.4%)1344.5 WDrop/Amp High
12 AWG3.31 mm²20 A24.14 V (10.06%)215.9 V39.82 V (16.59%)844.9 WDrop/Amp High
10 AWG5.26 mm²30 A15.19 V (6.33%)224.8 V25.06 V (10.44%)531.7 WDrop/Amp High
8 AWG8.37 mm²50 A9.55 V (3.98%)230.5 V15.75 V (6.56%)334.1 W~ ≤5%
6 AWG13.3 mm²65 A6.01 V (2.5%)234.0 V9.91 V (4.13%)210.3 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A3.78 V (1.57%)236.2 V6.23 V (2.6%)132.2 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A3.0 V (1.25%)237.0 V4.94 V (2.06%)104.9 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A2.38 V (0.99%)237.6 V3.92 V (1.63%)83.2 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.88 V (0.79%)238.1 V3.11 V (1.29%)65.9 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.49 V (0.62%)238.5 V2.46 V (1.03%)52.3 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.18 V (0.49%)238.8 V1.95 V (0.81%)41.5 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.94 V (0.39%)239.1 V1.55 V (0.65%)32.9 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.75 V (0.31%)239.3 V1.23 V (0.51%)26.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.63 V (0.26%)239.4 V1.04 V (0.43%)22.1 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.53 V (0.22%)239.5 V0.87 V (0.36%)18.4 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.45 V (0.19%)239.5 V0.74 V (0.31%)15.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.39 V (0.16%)239.6 V0.65 V (0.27%)13.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.32 V (0.13%)239.7 V0.52 V (0.22%)11.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.26 V (0.11%)239.7 V0.43 V (0.18%)9.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.21 V (0.09%)239.8 V0.35 V (0.14%)7.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.16 V (0.07%)239.8 V0.26 V (0.11%)5.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 35 amps at 175 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 35A load over 175 feet one-way at 240V (1-Phase), you need 6 AWG copper wire. This produces a voltage drop of 6.01V (2.5%) and delivers 234.0V at the load.

What size aluminum wire is required for 35 amps at 175 feet?

Using aluminum conductors (75°C rating), you should use 4 AWG to maintain voltage drop at 6.23V (2.6%).

What breaker size is needed for a 35A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (35A × 1.25 = 43.8A), which corresponds to a standard 45A circuit breaker.