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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

35 Amp Wire Size at 30 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 35 A load over a 30 ft (9.1 m) one-way run.

Copper Wire (≤3% Drop)8 AWG8.37 mm² · Drop: 0.68%
Aluminum Wire (≤3% Drop)8 AWGDrop: 2.7V (1.12%)
Voltage at Load End238.4 VLoss: 1.64 V (57.3 W)
Power & Breaker (125%)8.4 kW45A Breaker Recommended

All AWG & kcmil Wire Gauges for 35 Amps at 30 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A6.59 V (2.74%)233.4 V10.86 V (4.53%)230.5 WDrop/Amp High
12 AWG3.31 mm²20 A4.14 V (1.72%)235.9 V6.83 V (2.84%)144.8 WDrop/Amp High
10 AWG5.26 mm²30 A2.6 V (1.09%)237.4 V4.3 V (1.79%)91.1 WDrop/Amp High
8 AWG8.37 mm²50 A1.64 V (0.68%)238.4 V2.7 V (1.12%)57.3 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A1.03 V (0.43%)239.0 V1.7 V (0.71%)36.0 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A0.65 V (0.27%)239.4 V1.07 V (0.45%)22.7 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A0.51 V (0.21%)239.5 V0.85 V (0.35%)18.0 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.41 V (0.17%)239.6 V0.67 V (0.28%)14.3 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.32 V (0.13%)239.7 V0.53 V (0.22%)11.3 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.26 V (0.11%)239.7 V0.42 V (0.18%)9.0 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.2 V (0.08%)239.8 V0.34 V (0.14%)7.1 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.16 V (0.07%)239.8 V0.27 V (0.11%)5.6 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.13 V (0.05%)239.9 V0.21 V (0.09%)4.5 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.11 V (0.05%)239.9 V0.18 V (0.07%)3.8 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.09 V (0.04%)239.9 V0.15 V (0.06%)3.2 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.08 V (0.03%)239.9 V0.13 V (0.05%)2.7 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.07 V (0.03%)239.9 V0.11 V (0.05%)2.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.05 V (0.02%)239.9 V0.09 V (0.04%)1.9 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.05 V (0.02%)240.0 V0.07 V (0.03%)1.6 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.04 V (0.02%)240.0 V0.06 V (0.02%)1.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.03 V (0.01%)240.0 V0.04 V (0.02%)0.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 35 amps at 30 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 35A load over 30 feet one-way at 240V (1-Phase), you need 8 AWG copper wire. This produces a voltage drop of 1.64V (0.68%) and delivers 238.4V at the load.

What size aluminum wire is required for 35 amps at 30 feet?

Using aluminum conductors (75°C rating), you should use 8 AWG to maintain voltage drop at 2.7V (1.12%).

What breaker size is needed for a 35A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (35A × 1.25 = 43.8A), which corresponds to a standard 45A circuit breaker.