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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

350 Amp Wire Size at 100 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 350 A load over a 100 ft (30.5 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 0.33%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 1.72V (0.36%)
Voltage at Load End478.4 VLoss: 1.56 V (946.0 W)
Power & Breaker (125%)290.98 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 350 Amps at 100 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A190.11 V (39.61%)289.9 V313.58 V (65.33%)115245.2 WDrop/Amp High
12 AWG3.31 mm²20 A119.46 V (24.89%)360.5 V197.06 V (41.05%)72419.9 WDrop/Amp High
10 AWG5.26 mm²30 A75.17 V (15.66%)404.8 V124.0 V (25.83%)45572.2 WDrop/Amp High
8 AWG8.37 mm²50 A47.24 V (9.84%)432.8 V77.93 V (16.23%)28639.2 WDrop/Amp High
6 AWG13.3 mm²65 A29.73 V (6.19%)450.3 V49.04 V (10.22%)18023.3 WDrop/Amp High
4 AWG21.15 mm²85 A18.7 V (3.89%)461.3 V30.84 V (6.42%)11333.8 WDrop/Amp High
3 AWG26.67 mm²100 A14.83 V (3.09%)465.2 V24.46 V (5.1%)8988.0 WDrop/Amp High
2 AWG33.62 mm²115 A11.76 V (2.45%)468.2 V19.4 V (4.04%)7130.0 WDrop/Amp High
1 AWG42.41 mm²130 A9.32 V (1.94%)470.7 V15.38 V (3.2%)5652.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A7.39 V (1.54%)472.6 V12.19 V (2.54%)4481.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A5.86 V (1.22%)474.1 V9.67 V (2.02%)3554.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A4.65 V (0.97%)475.3 V7.67 V (1.6%)2819.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A3.69 V (0.77%)476.3 V6.08 V (1.27%)2236.1 WDrop/Amp High
250 kcmil126.7 mm²255 A3.12 V (0.65%)476.9 V5.15 V (1.07%)1891.9 WDrop/Amp High
300 kcmil152.0 mm²285 A2.6 V (0.54%)477.4 V4.29 V (0.89%)1577.0 WDrop/Amp High
350 kcmil177.3 mm²310 A2.23 V (0.46%)477.8 V3.68 V (0.77%)1352.0 WDrop/Amp High
400 kcmil202.7 mm²335 A1.95 V (0.41%)478.0 V3.22 V (0.67%)1182.6 WDrop/Amp High
500 kcmil253.4 mm²380 A1.56 V (0.33%)478.4 V2.57 V (0.54%)946.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.3 V (0.27%)478.7 V2.15 V (0.45%)788.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.04 V (0.22%)479.0 V1.72 V (0.36%)630.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.78 V (0.16%)479.2 V1.29 V (0.27%)473.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 350 amps at 100 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 350A load over 100 feet one-way at 480V (3-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 1.56V (0.33%) and delivers 478.4V at the load.

What size aluminum wire is required for 350 amps at 100 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 1.72V (0.36%).

What breaker size is needed for a 350A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (350A × 1.25 = 437.5A), which corresponds to a standard 450A circuit breaker.