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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

350 Amp Wire Size at 80 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 350 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 0.26%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 1.37V (0.29%)
Voltage at Load End478.8 VLoss: 1.25 V (756.8 W)
Power & Breaker (125%)290.98 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 350 Amps at 80 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A152.08 V (31.68%)327.9 V250.87 V (52.26%)92196.1 WDrop/Amp High
12 AWG3.31 mm²20 A95.57 V (19.91%)384.4 V157.65 V (32.84%)57935.9 WDrop/Amp High
10 AWG5.26 mm²30 A60.14 V (12.53%)419.9 V99.2 V (20.67%)36457.8 WDrop/Amp High
8 AWG8.37 mm²50 A37.79 V (7.87%)442.2 V62.34 V (12.99%)22911.3 WDrop/Amp High
6 AWG13.3 mm²65 A23.78 V (4.96%)456.2 V39.23 V (8.17%)14418.6 WDrop/Amp High
4 AWG21.15 mm²85 A14.96 V (3.12%)465.0 V24.67 V (5.14%)9067.0 WDrop/Amp High
3 AWG26.67 mm²100 A11.86 V (2.47%)468.1 V19.57 V (4.08%)7190.4 WDrop/Amp High
2 AWG33.62 mm²115 A9.41 V (1.96%)470.6 V15.52 V (3.23%)5704.0 WDrop/Amp High
1 AWG42.41 mm²130 A7.46 V (1.55%)472.5 V12.3 V (2.56%)4521.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A5.91 V (1.23%)474.1 V9.76 V (2.03%)3585.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A4.69 V (0.98%)475.3 V7.74 V (1.61%)2844.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A3.72 V (0.78%)476.3 V6.14 V (1.28%)2255.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A2.95 V (0.61%)477.0 V4.87 V (1.01%)1788.9 WDrop/Amp High
250 kcmil126.7 mm²255 A2.5 V (0.52%)477.5 V4.12 V (0.86%)1513.6 WDrop/Amp High
300 kcmil152.0 mm²285 A2.08 V (0.43%)477.9 V3.43 V (0.72%)1261.6 WDrop/Amp High
350 kcmil177.3 mm²310 A1.78 V (0.37%)478.2 V2.94 V (0.61%)1081.6 WDrop/Amp High
400 kcmil202.7 mm²335 A1.56 V (0.33%)478.4 V2.57 V (0.54%)946.1 WDrop/Amp High
500 kcmil253.4 mm²380 A1.25 V (0.26%)478.8 V2.06 V (0.43%)756.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.04 V (0.22%)479.0 V1.72 V (0.36%)630.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.83 V (0.17%)479.2 V1.37 V (0.29%)504.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.62 V (0.13%)479.4 V1.03 V (0.21%)378.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 350 amps at 80 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 350A load over 80 feet one-way at 480V (3-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 1.25V (0.26%) and delivers 478.8V at the load.

What size aluminum wire is required for 350 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 1.37V (0.29%).

What breaker size is needed for a 350A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (350A × 1.25 = 437.5A), which corresponds to a standard 450A circuit breaker.