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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

350 Amp Wire Size at 120 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 350 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 0.39%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 2.06V (0.43%)
Voltage at Load End478.1 VLoss: 1.87 V (1135.2 W)
Power & Breaker (125%)290.98 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 350 Amps at 120 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A228.13 V (47.53%)251.9 V376.3 V (78.4%)138294.2 WDrop/Amp High
12 AWG3.31 mm²20 A143.35 V (29.87%)336.6 V236.47 V (49.26%)86903.9 WDrop/Amp High
10 AWG5.26 mm²30 A90.21 V (18.79%)389.8 V148.8 V (31.0%)54686.7 WDrop/Amp High
8 AWG8.37 mm²50 A56.69 V (11.81%)423.3 V93.51 V (19.48%)34367.0 WDrop/Amp High
6 AWG13.3 mm²65 A35.68 V (7.43%)444.3 V58.85 V (12.26%)21628.0 WDrop/Amp High
4 AWG21.15 mm²85 A22.44 V (4.67%)457.6 V37.01 V (7.71%)13600.6 WDrop/Amp High
3 AWG26.67 mm²100 A17.79 V (3.71%)462.2 V29.35 V (6.11%)10785.6 WDrop/Amp High
2 AWG33.62 mm²115 A14.11 V (2.94%)465.9 V23.28 V (4.85%)8556.0 WDrop/Amp High
1 AWG42.41 mm²130 A11.19 V (2.33%)468.8 V18.46 V (3.84%)6782.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A8.87 V (1.85%)471.1 V14.63 V (3.05%)5377.7 WDrop/Amp High
2/0 AWG67.43 mm²175 A7.04 V (1.47%)473.0 V11.61 V (2.42%)4265.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A5.58 V (1.16%)474.4 V9.21 V (1.92%)3383.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A4.43 V (0.92%)475.6 V7.3 V (1.52%)2683.3 WDrop/Amp High
250 kcmil126.7 mm²255 A3.75 V (0.78%)476.3 V6.18 V (1.29%)2270.3 WDrop/Amp High
300 kcmil152.0 mm²285 A3.12 V (0.65%)476.9 V5.15 V (1.07%)1892.4 WDrop/Amp High
350 kcmil177.3 mm²310 A2.68 V (0.56%)477.3 V4.41 V (0.92%)1622.4 WDrop/Amp High
400 kcmil202.7 mm²335 A2.34 V (0.49%)477.7 V3.86 V (0.8%)1419.1 WDrop/Amp High
500 kcmil253.4 mm²380 A1.87 V (0.39%)478.1 V3.09 V (0.64%)1135.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.56 V (0.33%)478.4 V2.57 V (0.54%)946.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.25 V (0.26%)478.8 V2.06 V (0.43%)757.0 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.94 V (0.2%)479.1 V1.54 V (0.32%)567.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 350 amps at 120 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 350A load over 120 feet one-way at 480V (3-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 1.87V (0.39%) and delivers 478.1V at the load.

What size aluminum wire is required for 350 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 2.06V (0.43%).

What breaker size is needed for a 350A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (350A × 1.25 = 437.5A), which corresponds to a standard 450A circuit breaker.