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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

350 Amp Wire Size at 80 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 350 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 0.6%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 1.59V (0.66%)
Voltage at Load End238.6 VLoss: 1.44 V (504.5 W)
Power & Breaker (125%)84.0 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 350 Amps at 80 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A175.61 V (73.17%)64.4 V289.68 V (120.7%)61464.1 WDrop/Amp High
12 AWG3.31 mm²20 A110.35 V (45.98%)129.6 V182.03 V (75.85%)38624.0 WDrop/Amp High
10 AWG5.26 mm²30 A69.44 V (28.93%)170.6 V114.55 V (47.73%)24305.2 WDrop/Amp High
8 AWG8.37 mm²50 A43.64 V (18.18%)196.4 V71.99 V (29.99%)15274.2 WDrop/Amp High
6 AWG13.3 mm²65 A27.46 V (11.44%)212.5 V45.3 V (18.88%)9612.4 WDrop/Amp High
4 AWG21.15 mm²85 A17.27 V (7.2%)222.7 V28.49 V (11.87%)6044.7 WDrop/Amp High
3 AWG26.67 mm²100 A13.7 V (5.71%)226.3 V22.59 V (9.41%)4793.6 WDrop/Amp High
2 AWG33.62 mm²115 A10.86 V (4.53%)229.1 V17.92 V (7.47%)3802.7 WDrop/Amp High
1 AWG42.41 mm²130 A8.61 V (3.59%)231.4 V14.21 V (5.92%)3014.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A6.83 V (2.85%)233.2 V11.26 V (4.69%)2390.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A5.42 V (2.26%)234.6 V8.94 V (3.72%)1896.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A4.3 V (1.79%)235.7 V7.09 V (2.95%)1503.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A3.41 V (1.42%)236.6 V5.62 V (2.34%)1192.6 WDrop/Amp High
250 kcmil126.7 mm²255 A2.88 V (1.2%)237.1 V4.76 V (1.98%)1009.0 WDrop/Amp High
300 kcmil152.0 mm²285 A2.4 V (1.0%)237.6 V3.96 V (1.65%)841.1 WDrop/Amp High
350 kcmil177.3 mm²310 A2.06 V (0.86%)237.9 V3.4 V (1.42%)721.1 WDrop/Amp High
400 kcmil202.7 mm²335 A1.8 V (0.75%)238.2 V2.97 V (1.24%)630.7 WDrop/Amp High
500 kcmil253.4 mm²380 A1.44 V (0.6%)238.6 V2.38 V (0.99%)504.5 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.2 V (0.5%)238.8 V1.98 V (0.83%)420.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.96 V (0.4%)239.0 V1.59 V (0.66%)336.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.72 V (0.3%)239.3 V1.19 V (0.5%)252.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 350 amps at 80 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 350A load over 80 feet one-way at 240V (1-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 1.44V (0.6%) and delivers 238.6V at the load.

What size aluminum wire is required for 350 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 1.59V (0.66%).

What breaker size is needed for a 350A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (350A × 1.25 = 437.5A), which corresponds to a standard 450A circuit breaker.