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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

350 Amp Wire Size at 120 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 350 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 0.9%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 2.38V (0.99%)
Voltage at Load End237.8 VLoss: 2.16 V (756.8 W)
Power & Breaker (125%)84.0 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 350 Amps at 120 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A263.42 V (109.76%)0.0 V434.52 V (181.05%)92196.1 WDrop/Amp High
12 AWG3.31 mm²20 A165.53 V (68.97%)74.5 V273.05 V (113.77%)57935.9 WDrop/Amp High
10 AWG5.26 mm²30 A104.17 V (43.4%)135.8 V171.82 V (71.59%)36457.8 WDrop/Amp High
8 AWG8.37 mm²50 A65.46 V (27.28%)174.5 V107.98 V (44.99%)22911.3 WDrop/Amp High
6 AWG13.3 mm²65 A41.2 V (17.17%)198.8 V67.95 V (28.31%)14418.6 WDrop/Amp High
4 AWG21.15 mm²85 A25.91 V (10.79%)214.1 V42.73 V (17.81%)9067.0 WDrop/Amp High
3 AWG26.67 mm²100 A20.54 V (8.56%)219.5 V33.89 V (14.12%)7190.4 WDrop/Amp High
2 AWG33.62 mm²115 A16.3 V (6.79%)223.7 V26.88 V (11.2%)5704.0 WDrop/Amp High
1 AWG42.41 mm²130 A12.92 V (5.38%)227.1 V21.31 V (8.88%)4521.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A10.24 V (4.27%)229.8 V16.9 V (7.04%)3585.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A8.13 V (3.39%)231.9 V13.4 V (5.58%)2844.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A6.45 V (2.69%)233.6 V10.63 V (4.43%)2255.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A5.11 V (2.13%)234.9 V8.43 V (3.51%)1788.9 WDrop/Amp High
250 kcmil126.7 mm²255 A4.32 V (1.8%)235.7 V7.13 V (2.97%)1513.6 WDrop/Amp High
300 kcmil152.0 mm²285 A3.6 V (1.5%)236.4 V5.95 V (2.48%)1261.6 WDrop/Amp High
350 kcmil177.3 mm²310 A3.09 V (1.29%)236.9 V5.1 V (2.12%)1081.6 WDrop/Amp High
400 kcmil202.7 mm²335 A2.7 V (1.13%)237.3 V4.46 V (1.86%)946.1 WDrop/Amp High
500 kcmil253.4 mm²380 A2.16 V (0.9%)237.8 V3.57 V (1.49%)756.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.8 V (0.75%)238.2 V2.97 V (1.24%)630.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.44 V (0.6%)238.6 V2.38 V (0.99%)504.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.08 V (0.45%)238.9 V1.78 V (0.74%)378.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 350 amps at 120 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 350A load over 120 feet one-way at 240V (1-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 2.16V (0.9%) and delivers 237.8V at the load.

What size aluminum wire is required for 350 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 2.38V (0.99%).

What breaker size is needed for a 350A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (350A × 1.25 = 437.5A), which corresponds to a standard 450A circuit breaker.