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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

45 Amp Wire Size at 1000 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 45 A load over a 1000 ft (304.8 m) one-way run.

Copper Wire (≤3% Drop)350 kcmil177.3 mm² · Drop: 2.76%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 3.19V (2.65%)
Voltage at Load End116.7 VLoss: 3.31 V (149.0 W)
Power & Breaker (125%)5.4 kW60A Breaker Recommended

All AWG & kcmil Wire Gauges for 45 Amps at 1000 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A282.23 V (235.19%)0.0 V465.55 V (387.96%)12700.5 WDrop/Amp High
12 AWG3.31 mm²20 A177.35 V (147.8%)0.0 V292.55 V (243.79%)7981.0 WDrop/Amp High
10 AWG5.26 mm²30 A111.61 V (93.0%)8.4 V184.1 V (153.41%)5022.2 WDrop/Amp High
8 AWG8.37 mm²50 A70.14 V (58.45%)49.9 V115.69 V (96.41%)3156.2 WDrop/Amp High
6 AWG13.3 mm²65 A44.14 V (36.78%)75.9 V72.81 V (60.67%)1986.2 WDrop/Amp High
4 AWG21.15 mm²85 A27.76 V (23.13%)92.2 V45.78 V (38.15%)1249.0 WDrop/Amp High
3 AWG26.67 mm²100 A22.01 V (18.34%)98.0 V36.31 V (30.26%)990.5 WDrop/Amp High
2 AWG33.62 mm²115 A17.46 V (14.55%)102.5 V28.8 V (24.0%)785.8 WDrop/Amp High
1 AWG42.41 mm²130 A13.84 V (11.54%)106.2 V22.83 V (19.03%)622.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A10.97 V (9.15%)109.0 V18.1 V (15.09%)493.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A8.71 V (7.25%)111.3 V14.36 V (11.97%)391.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A6.91 V (5.75%)113.1 V11.39 V (9.49%)310.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A5.48 V (4.56%)114.5 V9.03 V (7.53%)246.4 W~ ≤5%
250 kcmil126.7 mm²255 A4.63 V (3.86%)115.4 V7.64 V (6.37%)208.5 W~ ≤5%
300 kcmil152.0 mm²285 A3.86 V (3.22%)116.1 V6.37 V (5.31%)173.8 W~ ≤5%
350 kcmil177.3 mm²310 A3.31 V (2.76%)116.7 V5.46 V (4.55%)149.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A2.9 V (2.41%)117.1 V4.78 V (3.98%)130.3 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A2.32 V (1.93%)117.7 V3.82 V (3.18%)104.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.93 V (1.61%)118.1 V3.19 V (2.65%)86.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.54 V (1.29%)118.5 V2.55 V (2.12%)69.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.16 V (0.97%)118.8 V1.91 V (1.59%)52.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 45 amps at 1000 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 45A load over 1000 feet one-way at 120V (1-Phase), you need 350 kcmil copper wire. This produces a voltage drop of 3.31V (2.76%) and delivers 116.7V at the load.

What size aluminum wire is required for 45 amps at 1000 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 3.19V (2.65%).

What breaker size is needed for a 45A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (45A × 1.25 = 56.2A), which corresponds to a standard 60A circuit breaker.