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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 1000 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 1000 ft (304.8 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.54%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 17.47V (8.4%)
Voltage at Load End202.7 VLoss: 5.29 V (4356.7 W)
Power & Breaker (125%)171.13 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 1000 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A2580.0 V (1240.38%)0.0 V4255.79 V (2046.05%)2122627.9 WDrop/Amp High
12 AWG3.31 mm²20 A1621.27 V (779.46%)0.0 V2674.34 V (1285.74%)1333856.8 WDrop/Amp High
10 AWG5.26 mm²30 A1020.23 V (490.49%)0.0 V1682.9 V (809.09%)839366.2 WDrop/Amp High
8 AWG8.37 mm²50 A641.15 V (308.24%)0.0 V1057.59 V (508.46%)527487.0 WDrop/Amp High
6 AWG13.3 mm²65 A403.49 V (193.98%)0.0 V665.57 V (319.98%)331959.9 WDrop/Amp High
4 AWG21.15 mm²85 A253.73 V (121.99%)0.0 V418.54 V (201.22%)208750.2 WDrop/Amp High
3 AWG26.67 mm²100 A201.21 V (96.74%)6.8 V331.91 V (159.57%)165544.3 WDrop/Amp High
2 AWG33.62 mm²115 A159.62 V (76.74%)48.4 V263.3 V (126.59%)131322.6 WDrop/Amp High
1 AWG42.41 mm²130 A126.54 V (60.83%)81.5 V208.73 V (100.35%)104104.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A100.33 V (48.23%)107.7 V165.49 V (79.56%)82540.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A79.58 V (38.26%)128.4 V131.28 V (63.11%)65476.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A63.13 V (30.35%)144.9 V104.13 V (50.06%)51935.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A50.06 V (24.07%)157.9 V82.58 V (39.7%)41185.3 WDrop/Amp High
250 kcmil126.7 mm²255 A42.36 V (20.36%)165.6 V69.87 V (33.59%)34846.6 WDrop/Amp High
300 kcmil152.0 mm²285 A35.31 V (16.97%)172.7 V58.24 V (28.0%)29046.5 WDrop/Amp High
350 kcmil177.3 mm²310 A30.27 V (14.55%)177.7 V49.93 V (24.0%)24901.7 WDrop/Amp High
400 kcmil202.7 mm²335 A26.47 V (12.73%)181.5 V43.67 V (21.0%)21781.3 WDrop/Amp High
500 kcmil253.4 mm²380 A21.18 V (10.18%)186.8 V34.93 V (16.79%)17423.3 WDrop/Amp High
600 kcmil304.0 mm²420 A17.65 V (8.49%)190.3 V29.12 V (14.0%)14523.2 WDrop/Amp High
750 kcmil380.0 mm²475 A14.12 V (6.79%)193.9 V23.29 V (11.2%)11618.6 WDrop/Amp High
1000 kcmil506.7 mm²545 A10.59 V (5.09%)197.4 V17.47 V (8.4%)8713.4 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 1000 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 1000 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 5.29V (2.54%) and delivers 202.7V at the load.

What size aluminum wire is required for 475 amps at 1000 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 17.47V (8.4%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.