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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 300 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 300 ft (91.4 m) one-way run.

Copper Wire (≤3% Drop)11× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.78%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 6.05V (50.43%)
Voltage at Load End11.7 VLoss: 0.33 V (158.4 W)
Power & Breaker (125%)5.7 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 300 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A893.74 V (7447.82%)0.0 V1474.25 V (12285.42%)424525.6 WDrop/Amp High
12 AWG3.31 mm²20 A561.62 V (4680.2%)0.0 V926.42 V (7720.14%)266771.4 WDrop/Amp High
10 AWG5.26 mm²30 A353.42 V (2945.14%)0.0 V582.97 V (4858.11%)167873.2 WDrop/Amp High
8 AWG8.37 mm²50 A222.1 V (1850.83%)0.0 V366.36 V (3053.01%)105497.4 WDrop/Amp High
6 AWG13.3 mm²65 A139.77 V (1164.77%)0.0 V230.56 V (1921.33%)66392.0 WDrop/Amp High
4 AWG21.15 mm²85 A87.89 V (732.46%)0.0 V144.99 V (1208.21%)41750.0 WDrop/Amp High
3 AWG26.67 mm²100 A69.7 V (580.86%)0.0 V114.98 V (958.14%)33108.9 WDrop/Amp High
2 AWG33.62 mm²115 A55.29 V (460.78%)0.0 V91.21 V (760.07%)26264.5 WDrop/Amp High
1 AWG42.41 mm²130 A43.83 V (365.28%)0.0 V72.3 V (602.54%)20820.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A34.75 V (289.61%)0.0 V57.33 V (477.73%)16508.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A27.57 V (229.74%)0.0 V45.48 V (378.97%)13095.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A21.87 V (182.23%)0.0 V36.07 V (300.6%)10387.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A17.34 V (144.51%)0.0 V28.6 V (238.37%)8237.1 WDrop/Amp High
250 kcmil126.7 mm²255 A14.67 V (122.27%)0.0 V24.2 V (201.69%)6969.3 WDrop/Amp High
300 kcmil152.0 mm²285 A12.23 V (101.92%)0.0 V20.17 V (168.12%)5809.3 WDrop/Amp High
350 kcmil177.3 mm²310 A10.48 V (87.37%)1.5 V17.3 V (144.13%)4980.3 WDrop/Amp High
400 kcmil202.7 mm²335 A9.17 V (76.43%)2.8 V15.13 V (126.07%)4356.3 WDrop/Amp High
500 kcmil253.4 mm²380 A7.34 V (61.13%)4.7 V12.1 V (100.84%)3484.7 WDrop/Amp High
600 kcmil304.0 mm²420 A6.12 V (50.96%)5.9 V10.09 V (84.06%)2904.6 WDrop/Amp High
750 kcmil380.0 mm²475 A4.89 V (40.77%)7.1 V8.07 V (67.25%)2323.7 WDrop/Amp High
1000 kcmil506.7 mm²545 A3.67 V (30.57%)8.3 V6.05 V (50.43%)1742.7 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 300 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 300 feet one-way at 12V (DC), you need 11× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.33V (2.78%) and delivers 11.7V at the load.

What size aluminum wire is required for 475 amps at 300 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 6.05V (50.43%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.