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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 50 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 50 ft (15.2 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.55%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 1.01V (8.41%)
Voltage at Load End11.7 VLoss: 0.3 V (145.2 W)
Power & Breaker (125%)5.7 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 50 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A148.96 V (1241.3%)0.0 V245.71 V (2047.57%)70754.3 WDrop/Amp High
12 AWG3.31 mm²20 A93.6 V (780.03%)0.0 V154.4 V (1286.69%)44461.9 WDrop/Amp High
10 AWG5.26 mm²30 A58.9 V (490.86%)0.0 V97.16 V (809.69%)27978.9 WDrop/Amp High
8 AWG8.37 mm²50 A37.02 V (308.47%)0.0 V61.06 V (508.83%)17582.9 WDrop/Amp High
6 AWG13.3 mm²65 A23.3 V (194.13%)0.0 V38.43 V (320.22%)11065.3 WDrop/Amp High
4 AWG21.15 mm²85 A14.65 V (122.08%)0.0 V24.16 V (201.37%)6958.3 WDrop/Amp High
3 AWG26.67 mm²100 A11.62 V (96.81%)0.4 V19.16 V (159.69%)5518.1 WDrop/Amp High
2 AWG33.62 mm²115 A9.22 V (76.8%)2.8 V15.2 V (126.68%)4377.4 WDrop/Amp High
1 AWG42.41 mm²130 A7.31 V (60.88%)4.7 V12.05 V (100.42%)3470.1 WDrop/Amp High
1/0 AWG53.49 mm²150 A5.79 V (48.27%)6.2 V9.55 V (79.62%)2751.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A4.59 V (38.29%)7.4 V7.58 V (63.16%)2182.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A3.64 V (30.37%)8.4 V6.01 V (50.1%)1731.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A2.89 V (24.08%)9.1 V4.77 V (39.73%)1372.8 WDrop/Amp High
250 kcmil126.7 mm²255 A2.45 V (20.38%)9.6 V4.03 V (33.61%)1161.6 WDrop/Amp High
300 kcmil152.0 mm²285 A2.04 V (16.99%)10.0 V3.36 V (28.02%)968.2 WDrop/Amp High
350 kcmil177.3 mm²310 A1.75 V (14.56%)10.3 V2.88 V (24.02%)830.1 WDrop/Amp High
400 kcmil202.7 mm²335 A1.53 V (12.74%)10.5 V2.52 V (21.01%)726.0 WDrop/Amp High
500 kcmil253.4 mm²380 A1.22 V (10.19%)10.8 V2.02 V (16.81%)580.8 WDrop/Amp High
600 kcmil304.0 mm²420 A1.02 V (8.49%)11.0 V1.68 V (14.01%)484.1 WDrop/Amp High
750 kcmil380.0 mm²475 A0.82 V (6.79%)11.2 V1.34 V (11.21%)387.3 WDrop/Amp High
1000 kcmil506.7 mm²545 A0.61 V (5.1%)11.4 V1.01 V (8.41%)290.4 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 50 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 50 feet one-way at 12V (DC), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.3V (2.55%) and delivers 11.7V at the load.

What size aluminum wire is required for 475 amps at 50 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 1.01V (8.41%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.