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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

550 Amp Wire Size at 200 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 550 A load over a 200 ft (61.0 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.59%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 4.05V (1.95%)
Voltage at Load End206.8 VLoss: 1.23 V (1168.2 W)
Power & Breaker (125%)198.15 kW700A Breaker Recommended

All AWG & kcmil Wire Gauges for 550 Amps at 200 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A597.47 V (287.25%)0.0 V985.55 V (473.82%)569170.0 WDrop/Amp High
12 AWG3.31 mm²20 A375.45 V (180.51%)0.0 V619.32 V (297.75%)357665.8 WDrop/Amp High
10 AWG5.26 mm²30 A236.26 V (113.59%)0.0 V389.72 V (187.37%)225071.0 WDrop/Amp High
8 AWG8.37 mm²50 A148.48 V (71.38%)59.5 V244.92 V (117.75%)141442.5 WDrop/Amp High
6 AWG13.3 mm²65 A93.44 V (44.92%)114.6 V154.13 V (74.1%)89013.1 WDrop/Amp High
4 AWG21.15 mm²85 A58.76 V (28.25%)149.2 V96.92 V (46.6%)55975.1 WDrop/Amp High
3 AWG26.67 mm²100 A46.6 V (22.4%)161.4 V76.86 V (36.95%)44389.7 WDrop/Amp High
2 AWG33.62 mm²115 A36.96 V (17.77%)171.0 V60.97 V (29.31%)35213.4 WDrop/Amp High
1 AWG42.41 mm²130 A29.3 V (14.09%)178.7 V48.34 V (23.24%)27915.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A23.23 V (11.17%)184.8 V38.32 V (18.42%)22132.6 WDrop/Amp High
2/0 AWG67.43 mm²175 A18.43 V (8.86%)189.6 V30.4 V (14.62%)17557.1 WDrop/Amp High
3/0 AWG85.01 mm²200 A14.62 V (7.03%)193.4 V24.11 V (11.59%)13926.3 WDrop/Amp High
4/0 AWG107.2 mm²230 A11.59 V (5.57%)196.4 V19.12 V (9.19%)11043.6 WDrop/Amp High
250 kcmil126.7 mm²255 A9.81 V (4.72%)198.2 V16.18 V (7.78%)9343.9 WDrop/Amp High
300 kcmil152.0 mm²285 A8.18 V (3.93%)199.8 V13.49 V (6.48%)7788.6 WDrop/Amp High
350 kcmil177.3 mm²310 A7.01 V (3.37%)201.0 V11.56 V (5.56%)6677.2 WDrop/Amp High
400 kcmil202.7 mm²335 A6.13 V (2.95%)201.9 V10.11 V (4.86%)5840.5 WDrop/Amp High
500 kcmil253.4 mm²380 A4.9 V (2.36%)203.1 V8.09 V (3.89%)4672.0 WDrop/Amp High
600 kcmil304.0 mm²420 A4.09 V (1.97%)203.9 V6.74 V (3.24%)3894.3 WDrop/Amp High
750 kcmil380.0 mm²475 A3.27 V (1.57%)204.7 V5.39 V (2.59%)3115.5 WDrop/Amp High
1000 kcmil506.7 mm²545 A2.45 V (1.18%)205.5 V4.05 V (1.95%)2336.4 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 550 amps at 200 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 550A load over 200 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 1.23V (0.59%) and delivers 206.8V at the load.

What size aluminum wire is required for 550 amps at 200 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 4.05V (1.95%).

What breaker size is needed for a 550A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (550A × 1.25 = 687.5A), which corresponds to a standard 700A circuit breaker.