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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

550 Amp Wire Size at 600 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 550 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)3× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.36%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 14.01V (11.68%)
Voltage at Load End117.2 VLoss: 2.83 V (1557.6 W)
Power & Breaker (125%)66.0 kW700A Breaker Recommended

All AWG & kcmil Wire Gauges for 550 Amps at 600 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A2069.71 V (1724.76%)0.0 V3414.05 V (2845.04%)1138340.1 WDrop/Amp High
12 AWG3.31 mm²20 A1300.6 V (1083.84%)0.0 V2145.39 V (1787.82%)715331.5 WDrop/Amp High
10 AWG5.26 mm²30 A818.44 V (682.03%)0.0 V1350.04 V (1125.04%)450142.1 WDrop/Amp High
8 AWG8.37 mm²50 A514.34 V (428.61%)0.0 V848.41 V (707.01%)282885.0 WDrop/Amp High
6 AWG13.3 mm²65 A323.68 V (269.74%)0.0 V533.93 V (444.94%)178026.1 WDrop/Amp High
4 AWG21.15 mm²85 A203.55 V (169.62%)0.0 V335.76 V (279.8%)111950.2 WDrop/Amp High
3 AWG26.67 mm²100 A161.42 V (134.51%)0.0 V266.26 V (221.89%)88779.4 WDrop/Amp High
2 AWG33.62 mm²115 A128.05 V (106.71%)0.0 V211.22 V (176.02%)70426.8 WDrop/Amp High
1 AWG42.41 mm²130 A101.51 V (84.59%)18.5 V167.44 V (139.54%)55829.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A80.48 V (67.07%)39.5 V132.76 V (110.63%)44265.2 WDrop/Amp High
2/0 AWG67.43 mm²175 A63.84 V (53.2%)56.2 V105.31 V (87.76%)35114.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A50.64 V (42.2%)69.4 V83.53 V (69.61%)27852.6 WDrop/Amp High
4/0 AWG107.2 mm²230 A40.16 V (33.47%)79.8 V66.24 V (55.2%)22087.2 WDrop/Amp High
250 kcmil126.7 mm²255 A33.98 V (28.31%)86.0 V56.05 V (46.71%)18687.8 WDrop/Amp High
300 kcmil152.0 mm²285 A28.32 V (23.6%)91.7 V46.72 V (38.93%)15577.3 WDrop/Amp High
350 kcmil177.3 mm²310 A24.28 V (20.23%)95.7 V40.05 V (33.38%)13354.5 WDrop/Amp High
400 kcmil202.7 mm²335 A21.24 V (17.7%)98.8 V35.03 V (29.19%)11681.0 WDrop/Amp High
500 kcmil253.4 mm²380 A16.99 V (14.16%)103.0 V28.02 V (23.35%)9343.9 WDrop/Amp High
600 kcmil304.0 mm²420 A14.16 V (11.8%)105.8 V23.36 V (19.47%)7788.6 WDrop/Amp High
750 kcmil380.0 mm²475 A11.33 V (9.44%)108.7 V18.69 V (15.57%)6230.9 WDrop/Amp High
1000 kcmil506.7 mm²545 A8.5 V (7.08%)111.5 V14.01 V (11.68%)4672.9 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 550 amps at 600 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 550A load over 600 feet one-way at 120V (1-Phase), you need 3× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 2.83V (2.36%) and delivers 117.2V at the load.

What size aluminum wire is required for 550 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 14.01V (11.68%).

What breaker size is needed for a 550A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (550A × 1.25 = 687.5A), which corresponds to a standard 700A circuit breaker.