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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

600 Amp Wire Size at 450 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 600 A load over a 450 ft (137.2 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.45%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 11.47V (4.78%)
Voltage at Load End236.5 VLoss: 3.48 V (2085.4 W)
Power & Breaker (125%)144.0 kW800A Breaker Recommended

All AWG & kcmil Wire Gauges for 600 Amps at 450 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1693.4 V (705.58%)0.0 V2793.32 V (1163.88%)1016039.1 WDrop/Amp High
12 AWG3.31 mm²20 A1064.13 V (443.39%)0.0 V1755.32 V (731.38%)638477.7 WDrop/Amp High
10 AWG5.26 mm²30 A669.63 V (279.01%)0.0 V1104.58 V (460.24%)401779.7 WDrop/Amp High
8 AWG8.37 mm²50 A420.82 V (175.34%)0.0 V694.16 V (289.23%)252492.4 WDrop/Amp High
6 AWG13.3 mm²65 A264.83 V (110.35%)0.0 V436.85 V (182.02%)158899.3 WDrop/Amp High
4 AWG21.15 mm²85 A166.54 V (69.39%)73.5 V274.71 V (114.46%)99922.5 WDrop/Amp High
3 AWG26.67 mm²100 A132.07 V (55.03%)107.9 V217.85 V (90.77%)79241.1 WDrop/Amp High
2 AWG33.62 mm²115 A104.77 V (43.65%)135.2 V172.82 V (72.01%)62860.2 WDrop/Amp High
1 AWG42.41 mm²130 A83.05 V (34.61%)156.9 V137.0 V (57.08%)49831.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A65.85 V (27.44%)174.2 V108.62 V (45.26%)39509.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A52.24 V (21.76%)187.8 V86.16 V (35.9%)31341.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A41.43 V (17.26%)198.6 V68.35 V (28.48%)24860.1 WDrop/Amp High
4/0 AWG107.2 mm²230 A32.86 V (13.69%)207.1 V54.2 V (22.58%)19714.2 WDrop/Amp High
250 kcmil126.7 mm²255 A27.8 V (11.58%)212.2 V45.86 V (19.11%)16680.0 WDrop/Amp High
300 kcmil152.0 mm²285 A23.17 V (9.66%)216.8 V38.22 V (15.93%)13903.7 WDrop/Amp High
350 kcmil177.3 mm²310 A19.87 V (8.28%)220.1 V32.77 V (13.65%)11919.7 WDrop/Amp High
400 kcmil202.7 mm²335 A17.38 V (7.24%)222.6 V28.66 V (11.94%)10426.1 WDrop/Amp High
500 kcmil253.4 mm²380 A13.9 V (5.79%)226.1 V22.93 V (9.55%)8340.0 WDrop/Amp High
600 kcmil304.0 mm²420 A11.59 V (4.83%)228.4 V19.11 V (7.96%)6951.8 WDrop/Amp High
750 kcmil380.0 mm²475 A9.27 V (3.86%)230.7 V15.29 V (6.37%)5561.5 WDrop/Amp High
1000 kcmil506.7 mm²545 A6.95 V (2.9%)233.0 V11.47 V (4.78%)4170.8 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 600 amps at 450 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 600A load over 450 feet one-way at 240V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 3.48V (1.45%) and delivers 236.5V at the load.

What size aluminum wire is required for 600 amps at 450 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 11.47V (4.78%).

What breaker size is needed for a 600A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (600A × 1.25 = 750.0A), which corresponds to a standard 800A circuit breaker.