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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

600 Amp Wire Size at 800 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 600 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.58%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 20.38V (8.49%)
Voltage at Load End233.8 VLoss: 6.18 V (3707.4 W)
Power & Breaker (125%)144.0 kW800A Breaker Recommended

All AWG & kcmil Wire Gauges for 600 Amps at 800 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A3010.49 V (1254.37%)0.0 V4965.9 V (2069.12%)1806291.7 WDrop/Amp High
12 AWG3.31 mm²20 A1891.79 V (788.24%)0.0 V3120.56 V (1300.23%)1135071.5 WDrop/Amp High
10 AWG5.26 mm²30 A1190.46 V (496.02%)0.0 V1963.7 V (818.21%)714275.0 WDrop/Amp High
8 AWG8.37 mm²50 A748.13 V (311.72%)0.0 V1234.06 V (514.19%)448875.4 WDrop/Amp High
6 AWG13.3 mm²65 A470.81 V (196.17%)0.0 V776.62 V (323.59%)282487.7 WDrop/Amp High
4 AWG21.15 mm²85 A296.07 V (123.36%)0.0 V488.37 V (203.49%)177640.0 WDrop/Amp High
3 AWG26.67 mm²100 A234.79 V (97.83%)5.2 V387.29 V (161.37%)140873.1 WDrop/Amp High
2 AWG33.62 mm²115 A186.25 V (77.61%)53.7 V307.23 V (128.01%)111751.5 WDrop/Amp High
1 AWG42.41 mm²130 A147.65 V (61.52%)92.4 V243.55 V (101.48%)88589.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A117.07 V (48.78%)122.9 V193.1 V (80.46%)70239.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A92.86 V (38.69%)147.1 V153.18 V (63.83%)55718.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A73.66 V (30.69%)166.3 V121.5 V (50.63%)44195.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A58.41 V (24.34%)181.6 V96.35 V (40.15%)35047.5 WDrop/Amp High
250 kcmil126.7 mm²255 A49.42 V (20.59%)190.6 V81.52 V (33.97%)29653.4 WDrop/Amp High
300 kcmil152.0 mm²285 A41.2 V (17.17%)198.8 V67.95 V (28.31%)24717.7 WDrop/Amp High
350 kcmil177.3 mm²310 A35.32 V (14.72%)204.7 V58.26 V (24.27%)21190.6 WDrop/Amp High
400 kcmil202.7 mm²335 A30.89 V (12.87%)209.1 V50.96 V (21.23%)18535.2 WDrop/Amp High
500 kcmil253.4 mm²380 A24.71 V (10.3%)215.3 V40.76 V (16.98%)14826.7 WDrop/Amp High
600 kcmil304.0 mm²420 A20.6 V (8.58%)219.4 V33.98 V (14.16%)12358.8 WDrop/Amp High
750 kcmil380.0 mm²475 A16.48 V (6.87%)223.5 V27.18 V (11.33%)9887.1 WDrop/Amp High
1000 kcmil506.7 mm²545 A12.36 V (5.15%)227.6 V20.38 V (8.49%)7414.8 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 600 amps at 800 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 600A load over 800 feet one-way at 240V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 6.18V (2.58%) and delivers 233.8V at the load.

What size aluminum wire is required for 600 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 20.38V (8.49%).

What breaker size is needed for a 600A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (600A × 1.25 = 750.0A), which corresponds to a standard 800A circuit breaker.