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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

70 Amp Wire Size at 450 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 70 A load over a 450 ft (137.2 m) one-way run.

Copper Wire (≤3% Drop)3 AWG26.67 mm² · Drop: 2.78%
Aluminum Wire (≤3% Drop)1 AWGDrop: 13.84V (2.88%)
Voltage at Load End466.7 VLoss: 13.34 V (1617.8 W)
Power & Breaker (125%)58.2 kW90A Breaker Recommended

All AWG & kcmil Wire Gauges for 70 Amps at 450 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A171.09 V (35.64%)308.9 V282.23 V (58.8%)20744.1 WDrop/Amp High
12 AWG3.31 mm²20 A107.52 V (22.4%)372.5 V177.35 V (36.95%)13035.6 WDrop/Amp High
10 AWG5.26 mm²30 A67.66 V (14.1%)412.3 V111.6 V (23.25%)8203.0 WDrop/Amp High
8 AWG8.37 mm²50 A42.52 V (8.86%)437.5 V70.14 V (14.61%)5155.1 WDrop/Amp High
6 AWG13.3 mm²65 A26.76 V (5.57%)453.2 V44.14 V (9.2%)3244.2 WDrop/Amp High
4 AWG21.15 mm²85 A16.83 V (3.51%)463.2 V27.76 V (5.78%)2040.1 W~ ≤5%
3 AWG26.67 mm²100 A13.34 V (2.78%)466.7 V22.01 V (4.59%)1617.8 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A10.59 V (2.21%)469.4 V17.46 V (3.64%)1283.4 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A8.39 V (1.75%)471.6 V13.84 V (2.88%)1017.4 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A6.65 V (1.39%)473.3 V10.97 V (2.29%)806.7 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A5.28 V (1.1%)474.7 V8.71 V (1.81%)639.9 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A4.19 V (0.87%)475.8 V6.91 V (1.44%)507.6 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A3.32 V (0.69%)476.7 V5.48 V (1.14%)402.5 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A2.81 V (0.59%)477.2 V4.63 V (0.97%)340.6 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A2.34 V (0.49%)477.7 V3.86 V (0.8%)283.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A2.01 V (0.42%)478.0 V3.31 V (0.69%)243.4 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.76 V (0.37%)478.2 V2.9 V (0.6%)212.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.4 V (0.29%)478.6 V2.32 V (0.48%)170.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.17 V (0.24%)478.8 V1.93 V (0.4%)141.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.94 V (0.2%)479.1 V1.54 V (0.32%)113.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.7 V (0.15%)479.3 V1.16 V (0.24%)85.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 70 amps at 450 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 70A load over 450 feet one-way at 480V (3-Phase), you need 3 AWG copper wire. This produces a voltage drop of 13.34V (2.78%) and delivers 466.7V at the load.

What size aluminum wire is required for 70 amps at 450 feet?

Using aluminum conductors (75°C rating), you should use 1 AWG to maintain voltage drop at 13.84V (2.88%).

What breaker size is needed for a 70A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (70A × 1.25 = 87.5A), which corresponds to a standard 90A circuit breaker.