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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

70 Amp Wire Size at 80 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 70 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)4 AWG21.15 mm² · Drop: 1.44%
Aluminum Wire (≤3% Drop)3 AWGDrop: 3.91V (1.88%)
Voltage at Load End205.0 VLoss: 2.99 V (362.7 W)
Power & Breaker (125%)25.22 kW90A Breaker Recommended

All AWG & kcmil Wire Gauges for 70 Amps at 80 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A30.42 V (14.62%)177.6 V50.17 V (24.12%)3687.8 WDrop/Amp High
12 AWG3.31 mm²20 A19.11 V (9.19%)188.9 V31.53 V (15.16%)2317.4 WDrop/Amp High
10 AWG5.26 mm²30 A12.03 V (5.78%)196.0 V19.84 V (9.54%)1458.3 WDrop/Amp High
8 AWG8.37 mm²50 A7.56 V (3.63%)200.4 V12.47 V (5.99%)916.5 WDrop/Amp High
6 AWG13.3 mm²65 A4.76 V (2.29%)203.2 V7.85 V (3.77%)576.7 WDrop/Amp High
4 AWG21.15 mm²85 A2.99 V (1.44%)205.0 V4.93 V (2.37%)362.7 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A2.37 V (1.14%)205.6 V3.91 V (1.88%)287.6 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A1.88 V (0.9%)206.1 V3.1 V (1.49%)228.2 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.49 V (0.72%)206.5 V2.46 V (1.18%)180.9 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.18 V (0.57%)206.8 V1.95 V (0.94%)143.4 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.94 V (0.45%)207.1 V1.55 V (0.74%)113.8 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.74 V (0.36%)207.3 V1.23 V (0.59%)90.2 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.59 V (0.28%)207.4 V0.97 V (0.47%)71.6 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.5 V (0.24%)207.5 V0.82 V (0.4%)60.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.42 V (0.2%)207.6 V0.69 V (0.33%)50.5 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.36 V (0.17%)207.6 V0.59 V (0.28%)43.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.31 V (0.15%)207.7 V0.51 V (0.25%)37.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.25 V (0.12%)207.8 V0.41 V (0.2%)30.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.21 V (0.1%)207.8 V0.34 V (0.17%)25.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.17 V (0.08%)207.8 V0.27 V (0.13%)20.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.12 V (0.06%)207.9 V0.21 V (0.1%)15.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 70 amps at 80 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 70A load over 80 feet one-way at 208V (3-Phase), you need 4 AWG copper wire. This produces a voltage drop of 2.99V (1.44%) and delivers 205.0V at the load.

What size aluminum wire is required for 70 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 3 AWG to maintain voltage drop at 3.91V (1.88%).

What breaker size is needed for a 70A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (70A × 1.25 = 87.5A), which corresponds to a standard 90A circuit breaker.