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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

800 Amp Wire Size at 600 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 800 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)4× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.58%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 20.38V (16.99%)
Voltage at Load End116.9 VLoss: 3.09 V (2471.6 W)
Power & Breaker (125%)96.0 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 800 Amps at 600 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A3010.49 V (2508.74%)0.0 V4965.9 V (4138.25%)2408388.9 WDrop/Amp High
12 AWG3.31 mm²20 A1891.79 V (1576.49%)0.0 V3120.56 V (2600.47%)1513428.7 WDrop/Amp High
10 AWG5.26 mm²30 A1190.46 V (992.05%)0.0 V1963.7 V (1636.42%)952366.7 WDrop/Amp High
8 AWG8.37 mm²50 A748.13 V (623.44%)0.0 V1234.06 V (1028.38%)598500.5 WDrop/Amp High
6 AWG13.3 mm²65 A470.81 V (392.34%)0.0 V776.62 V (647.18%)376650.3 WDrop/Amp High
4 AWG21.15 mm²85 A296.07 V (246.72%)0.0 V488.37 V (406.98%)236853.4 WDrop/Amp High
3 AWG26.67 mm²100 A234.79 V (195.66%)0.0 V387.29 V (322.74%)187830.9 WDrop/Amp High
2 AWG33.62 mm²115 A186.25 V (155.21%)0.0 V307.23 V (256.02%)149002.1 WDrop/Amp High
1 AWG42.41 mm²130 A147.65 V (123.04%)0.0 V243.55 V (202.96%)118119.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A117.07 V (97.55%)2.9 V193.1 V (160.92%)93652.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A92.86 V (77.39%)27.1 V153.18 V (127.65%)74291.1 WDrop/Amp High
3/0 AWG85.01 mm²200 A73.66 V (61.38%)46.3 V121.5 V (101.25%)58927.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A58.41 V (48.68%)61.6 V96.35 V (80.29%)46729.9 WDrop/Amp High
250 kcmil126.7 mm²255 A49.42 V (41.19%)70.6 V81.52 V (67.94%)39537.9 WDrop/Amp High
300 kcmil152.0 mm²285 A41.2 V (34.33%)78.8 V67.95 V (56.63%)32956.9 WDrop/Amp High
350 kcmil177.3 mm²310 A35.32 V (29.43%)84.7 V58.26 V (48.55%)28254.1 WDrop/Amp High
400 kcmil202.7 mm²335 A30.89 V (25.74%)89.1 V50.96 V (42.46%)24713.6 WDrop/Amp High
500 kcmil253.4 mm²380 A24.71 V (20.59%)95.3 V40.76 V (33.97%)19768.9 WDrop/Amp High
600 kcmil304.0 mm²420 A20.6 V (17.17%)99.4 V33.98 V (28.31%)16478.5 WDrop/Amp High
750 kcmil380.0 mm²475 A16.48 V (13.73%)103.5 V27.18 V (22.65%)13182.8 WDrop/Amp High
1000 kcmil506.7 mm²545 A12.36 V (10.3%)107.6 V20.38 V (16.99%)9886.4 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 800 amps at 600 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 800A load over 600 feet one-way at 120V (1-Phase), you need 4× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 3.09V (2.58%) and delivers 116.9V at the load.

What size aluminum wire is required for 800 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 20.38V (16.99%).

What breaker size is needed for a 800A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (800A × 1.25 = 1000.0A), which corresponds to a standard 1000A circuit breaker.