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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

900 Amp Wire Size at 400 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 900 A load over a 400 ft (121.9 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.83%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 13.24V (2.76%)
Voltage at Load End476.0 VLoss: 4.01 V (6256.2 W)
Power & Breaker (125%)748.25 kW1200A Breaker Recommended

All AWG & kcmil Wire Gauges for 900 Amps at 400 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1955.37 V (407.37%)0.0 V3225.44 V (671.97%)3048117.2 WDrop/Amp High
12 AWG3.31 mm²20 A1228.75 V (255.99%)0.0 V2026.86 V (422.26%)1915433.2 WDrop/Amp High
10 AWG5.26 mm²30 A773.23 V (161.09%)0.0 V1275.46 V (265.72%)1205339.1 WDrop/Amp High
8 AWG8.37 mm²50 A485.92 V (101.23%)0.0 V801.54 V (166.99%)757477.2 WDrop/Amp High
6 AWG13.3 mm²65 A305.8 V (63.71%)174.2 V504.43 V (105.09%)476698.0 WDrop/Amp High
4 AWG21.15 mm²85 A192.3 V (40.06%)287.7 V317.21 V (66.08%)299767.6 WDrop/Amp High
3 AWG26.67 mm²100 A152.5 V (31.77%)327.5 V251.55 V (52.41%)237723.4 WDrop/Amp High
2 AWG33.62 mm²115 A120.97 V (25.2%)359.0 V199.55 V (41.57%)188580.7 WDrop/Amp High
1 AWG42.41 mm²130 A95.9 V (19.98%)384.1 V158.19 V (32.96%)149495.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A76.04 V (15.84%)404.0 V125.42 V (26.13%)118528.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A60.32 V (12.57%)419.7 V99.49 V (20.73%)94024.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A47.84 V (9.97%)432.2 V78.92 V (16.44%)74580.4 WDrop/Amp High
4/0 AWG107.2 mm²230 A37.94 V (7.9%)442.1 V62.58 V (13.04%)59142.6 WDrop/Amp High
250 kcmil126.7 mm²255 A32.1 V (6.69%)447.9 V52.95 V (11.03%)50040.1 WDrop/Amp High
300 kcmil152.0 mm²285 A26.76 V (5.57%)453.2 V44.14 V (9.2%)41711.1 WDrop/Amp High
350 kcmil177.3 mm²310 A22.94 V (4.78%)457.1 V37.84 V (7.88%)35759.1 WDrop/Amp High
400 kcmil202.7 mm²335 A20.06 V (4.18%)459.9 V33.1 V (6.9%)31278.2 WDrop/Amp High
500 kcmil253.4 mm²380 A16.05 V (3.34%)463.9 V26.48 V (5.52%)25020.1 WDrop/Amp High
600 kcmil304.0 mm²420 A13.38 V (2.79%)466.6 V22.07 V (4.6%)20855.5 WDrop/Amp High
750 kcmil380.0 mm²475 A10.7 V (2.23%)469.3 V17.66 V (3.68%)16684.4 WDrop/Amp High
1000 kcmil506.7 mm²545 A8.03 V (1.67%)472.0 V13.24 V (2.76%)12512.5 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 900 amps at 400 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 900A load over 400 feet one-way at 480V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 4.01V (0.83%) and delivers 476.0V at the load.

What size aluminum wire is required for 900 amps at 400 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 13.24V (2.76%).

What breaker size is needed for a 900A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (900A × 1.25 = 1125.0A), which corresponds to a standard 1200A circuit breaker.