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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

900 Amp Wire Size at 80 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 900 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.34%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 2.65V (1.1%)
Voltage at Load End239.2 VLoss: 0.81 V (1251.2 W)
Power & Breaker (125%)374.12 kW1200A Breaker Recommended

All AWG & kcmil Wire Gauges for 900 Amps at 80 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A391.07 V (162.95%)0.0 V645.09 V (268.79%)609623.4 WDrop/Amp High
12 AWG3.31 mm²20 A245.75 V (102.4%)0.0 V405.37 V (168.91%)383086.6 WDrop/Amp High
10 AWG5.26 mm²30 A154.65 V (64.44%)85.4 V255.09 V (106.29%)241067.8 WDrop/Amp High
8 AWG8.37 mm²50 A97.18 V (40.49%)142.8 V160.31 V (66.8%)151495.4 WDrop/Amp High
6 AWG13.3 mm²65 A61.16 V (25.48%)178.8 V100.89 V (42.04%)95339.6 WDrop/Amp High
4 AWG21.15 mm²85 A38.46 V (16.03%)201.5 V63.44 V (26.43%)59953.5 WDrop/Amp High
3 AWG26.67 mm²100 A30.5 V (12.71%)209.5 V50.31 V (20.96%)47544.7 WDrop/Amp High
2 AWG33.62 mm²115 A24.19 V (10.08%)215.8 V39.91 V (16.63%)37716.1 WDrop/Amp High
1 AWG42.41 mm²130 A19.18 V (7.99%)220.8 V31.64 V (13.18%)29899.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A15.21 V (6.34%)224.8 V25.08 V (10.45%)23705.7 WDrop/Amp High
2/0 AWG67.43 mm²175 A12.06 V (5.03%)227.9 V19.9 V (8.29%)18804.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A9.57 V (3.99%)230.4 V15.78 V (6.58%)14916.1 WDrop/Amp High
4/0 AWG107.2 mm²230 A7.59 V (3.16%)232.4 V12.52 V (5.22%)11828.5 WDrop/Amp High
250 kcmil126.7 mm²255 A6.42 V (2.68%)233.6 V10.59 V (4.41%)10008.0 WDrop/Amp High
300 kcmil152.0 mm²285 A5.35 V (2.23%)234.6 V8.83 V (3.68%)8342.2 WDrop/Amp High
350 kcmil177.3 mm²310 A4.59 V (1.91%)235.4 V7.57 V (3.15%)7151.8 WDrop/Amp High
400 kcmil202.7 mm²335 A4.01 V (1.67%)236.0 V6.62 V (2.76%)6255.6 WDrop/Amp High
500 kcmil253.4 mm²380 A3.21 V (1.34%)236.8 V5.3 V (2.21%)5004.0 WDrop/Amp High
600 kcmil304.0 mm²420 A2.68 V (1.11%)237.3 V4.41 V (1.84%)4171.1 WDrop/Amp High
750 kcmil380.0 mm²475 A2.14 V (0.89%)237.9 V3.53 V (1.47%)3336.9 WDrop/Amp High
1000 kcmil506.7 mm²545 A1.61 V (0.67%)238.4 V2.65 V (1.1%)2502.5 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 900 amps at 80 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 900A load over 80 feet one-way at 240V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.81V (0.34%) and delivers 239.2V at the load.

What size aluminum wire is required for 900 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 2.65V (1.1%).

What breaker size is needed for a 900A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (900A × 1.25 = 1125.0A), which corresponds to a standard 1200A circuit breaker.