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⚡ IEC 60364-5-52 · DIN VDE · NEK 400 · SS 436 40 00

425 Amp Cable Size at 120 Meters (48V DC (LiFePO4 Battery Bank / Telecom))

IEC 60364-5-52 metric conductor sizing (mm²), voltage drop, and power loss calculation for 425 A over 120 m (393.7 ft).

Copper Cable (≤3% Drop)4× 400 mm²Drop: 1.36V (2.84%)
Aluminum Cable (≤3% Drop)400 mm²Drop: 9.0V (18.75%)
Voltage at Load46.6 VLine Loss: 579.8 W
Max Power & Breaker20.4 kW450A MCB/MCCB

IEC 60364 Cable Cross-Section Table (1.5 mm² – 400 mm²) for 425A at 120m

Cross-Section (mm²)Cu AmpacityAl Ampacity Cu Voltage DropLoad VoltageAl Voltage DropPower LossStatus
1.5 mm²16 A12 A1455.2 V (3031.67%)0.0 V2400.4 V (5000.83%)618460.0 WDrop High
2.5 mm²24 A18 A873.12 V (1819.0%)0.0 V1440.24 V (3000.5%)371076.0 WDrop High
4 mm²32 A25 A545.7 V (1136.88%)0.0 V900.15 V (1875.31%)231922.5 WDrop High
6 mm²41 A32 A363.8 V (757.92%)0.0 V600.1 V (1250.21%)154615.0 WDrop High
10 mm²57 A44 A218.28 V (454.75%)0.0 V360.06 V (750.12%)92769.0 WDrop High
16 mm²76 A59 A136.43 V (284.22%)0.0 V225.04 V (468.83%)57980.6 WDrop High
25 mm²101 A78 A87.31 V (181.9%)0.0 V144.02 V (300.05%)37107.6 WDrop High
35 mm²125 A97 A62.37 V (129.93%)0.0 V102.87 V (214.32%)26505.4 WDrop High
50 mm²151 A118 A43.66 V (90.95%)4.3 V72.01 V (150.02%)18553.8 WDrop High
70 mm²192 A150 A31.18 V (64.96%)16.8 V51.44 V (107.16%)13252.7 WDrop High
95 mm²232 A181 A22.98 V (47.87%)25.0 V37.9 V (78.96%)9765.2 WDrop High
120 mm²269 A210 A18.19 V (37.9%)29.8 V30.0 V (62.51%)7730.8 WDrop High
150 mm²309 A241 A14.55 V (30.32%)33.4 V24.0 V (50.01%)6184.6 WDrop High
185 mm²353 A275 A11.8 V (24.58%)36.2 V19.46 V (40.55%)5014.5 WDrop High
240 mm²415 A324 A9.09 V (18.95%)38.9 V15.0 V (31.26%)3865.4 WDrop High
300 mm²477 A372 A7.28 V (15.16%)40.7 V12.0 V (25.0%)3092.3 WDrop High
400 mm²570 A445 A5.46 V (11.37%)42.5 V9.0 V (18.75%)2319.2 WDrop High

FAQ — 425 Amp Cable Size at 120 Meters (48V DC (LiFePO4 Battery Bank / Telecom))

What mm² cable size is required for 425A at 120 meters (48V)?

According to IEC 60364-5-52 ampacity and the 3% maximum voltage drop standard, you need 4× 400 mm² copper cable for 425A over 120m at 48V (voltage drop: 1.36V or 2.84%).

What is the power capacity of 425A at 48V?

At unity power factor, 425A at 48V supports 20.4 kW with a standard 450A circuit breaker.