⚡ Cu ρ (75°C): 0.0214 Ω·mm²/m 🔌 NEC / IEC Standards: NFPA 70 & IEC 60364 🇺🇸 US Grid Avg: $0.175/kWh 🇩🇪 DE Grid Avg: €0.345/kWh 🇸🇪 SE Elpris: 1.54 SEK/kWh 🇳🇴 NO Strøm: 1.17 NOK/kWh 🔩 Copper Ref: $9,650/t (2026-10-24)
⚡ IEC 60364-5-52 · DIN VDE · NEK 400 · SS 436 40 00

425 Amp Cable Size at 25 Meters (48V DC (LiFePO4 Battery Bank / Telecom))

IEC 60364-5-52 metric conductor sizing (mm²), voltage drop, and power loss calculation for 425 A over 25 m (82.0 ft).

Copper Cable (≤3% Drop)400 mm²Drop: 1.14V (2.37%)
Aluminum Cable (≤3% Drop)400 mm²Drop: 1.88V (3.91%)
Voltage at Load46.9 VLine Loss: 483.2 W
Max Power & Breaker20.4 kW450A MCB/MCCB

IEC 60364 Cable Cross-Section Table (1.5 mm² – 400 mm²) for 425A at 25m

Cross-Section (mm²)Cu AmpacityAl Ampacity Cu Voltage DropLoad VoltageAl Voltage DropPower LossStatus
1.5 mm²16 A12 A303.17 V (631.6%)0.0 V500.08 V (1041.84%)128845.8 WDrop High
2.5 mm²24 A18 A181.9 V (378.96%)0.0 V300.05 V (625.1%)77307.5 WDrop High
4 mm²32 A25 A113.69 V (236.85%)0.0 V187.53 V (390.69%)48317.2 WDrop High
6 mm²41 A32 A75.79 V (157.9%)0.0 V125.02 V (260.46%)32211.5 WDrop High
10 mm²57 A44 A45.47 V (94.74%)2.5 V75.01 V (156.28%)19326.9 WDrop High
16 mm²76 A59 A28.42 V (59.21%)19.6 V46.88 V (97.67%)12079.3 WDrop High
25 mm²101 A78 A18.19 V (37.9%)29.8 V30.0 V (62.51%)7730.7 WDrop High
35 mm²125 A97 A12.99 V (27.07%)35.0 V21.43 V (44.65%)5522.0 WDrop High
50 mm²151 A118 A9.09 V (18.95%)38.9 V15.0 V (31.26%)3865.4 WDrop High
70 mm²192 A150 A6.5 V (13.53%)41.5 V10.72 V (22.33%)2761.0 WDrop High
95 mm²232 A181 A4.79 V (9.97%)43.2 V7.9 V (16.45%)2034.4 WDrop High
120 mm²269 A210 A3.79 V (7.89%)44.2 V6.25 V (13.02%)1610.6 WDrop High
150 mm²309 A241 A3.03 V (6.32%)45.0 V5.0 V (10.42%)1288.5 WDrop High
185 mm²353 A275 A2.46 V (5.12%)45.5 V4.05 V (8.45%)1044.7 WDrop High
240 mm²415 A324 A1.89 V (3.95%)46.1 V3.13 V (6.51%)805.3 WDrop High
300 mm²477 A372 A1.52 V (3.16%)46.5 V2.5 V (5.21%)644.2 W~ ≤5%
400 mm²570 A445 A1.14 V (2.37%)46.9 V1.88 V (3.91%)483.2 W✓ OK (≤3%)

FAQ — 425 Amp Cable Size at 25 Meters (48V DC (LiFePO4 Battery Bank / Telecom))

What mm² cable size is required for 425A at 25 meters (48V)?

According to IEC 60364-5-52 ampacity and the 3% maximum voltage drop standard, you need 400 mm² copper cable for 425A over 25m at 48V (voltage drop: 1.14V or 2.37%).

What is the power capacity of 425A at 48V?

At unity power factor, 425A at 48V supports 20.4 kW with a standard 450A circuit breaker.