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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

25 Amp Wire Size at 225 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 25 A load over a 225 ft (68.6 m) one-way run.

Copper Wire (≤3% Drop)4 AWG21.15 mm² · Drop: 2.89%
Aluminum Wire (≤3% Drop)1 AWGDrop: 2.85V (2.38%)
Voltage at Load End116.5 VLoss: 3.47 V (86.7 W)
Power & Breaker (125%)3.0 kW32A Breaker Recommended

All AWG & kcmil Wire Gauges for 25 Amps at 225 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A35.28 V (29.4%)84.7 V58.19 V (48.5%)882.0 WDrop/Amp High
12 AWG3.31 mm²20 A22.17 V (18.47%)97.8 V36.57 V (30.47%)554.2 WDrop/Amp High
10 AWG5.26 mm²30 A13.95 V (11.63%)106.0 V23.01 V (19.18%)348.8 WDrop/Amp High
8 AWG8.37 mm²50 A8.77 V (7.31%)111.2 V14.46 V (12.05%)219.2 WDrop/Amp High
6 AWG13.3 mm²65 A5.52 V (4.6%)114.5 V9.1 V (7.58%)137.9 W~ ≤5%
4 AWG21.15 mm²85 A3.47 V (2.89%)116.5 V5.72 V (4.77%)86.7 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A2.75 V (2.29%)117.2 V4.54 V (3.78%)68.8 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A2.18 V (1.82%)117.8 V3.6 V (3.0%)54.6 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.73 V (1.44%)118.3 V2.85 V (2.38%)43.3 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.37 V (1.14%)118.6 V2.26 V (1.89%)34.3 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.09 V (0.91%)118.9 V1.8 V (1.5%)27.2 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.86 V (0.72%)119.1 V1.42 V (1.19%)21.6 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.68 V (0.57%)119.3 V1.13 V (0.94%)17.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.58 V (0.48%)119.4 V0.96 V (0.8%)14.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.48 V (0.4%)119.5 V0.8 V (0.66%)12.1 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.41 V (0.34%)119.6 V0.68 V (0.57%)10.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.36 V (0.3%)119.6 V0.6 V (0.5%)9.1 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.29 V (0.24%)119.7 V0.48 V (0.4%)7.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.24 V (0.2%)119.8 V0.4 V (0.33%)6.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.19 V (0.16%)119.8 V0.32 V (0.27%)4.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.14 V (0.12%)119.9 V0.24 V (0.2%)3.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 25 amps at 225 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 25A load over 225 feet one-way at 120V (1-Phase), you need 4 AWG copper wire. This produces a voltage drop of 3.47V (2.89%) and delivers 116.5V at the load.

What size aluminum wire is required for 25 amps at 225 feet?

Using aluminum conductors (75°C rating), you should use 1 AWG to maintain voltage drop at 2.85V (2.38%).

What breaker size is needed for a 25A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (25A × 1.25 = 31.2A), which corresponds to a standard 32A circuit breaker.